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GREENSTAR 12/18
Worcester GREENSTAR 12/18 Installation, Commissioning And Servicing Instruction Manual
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UK
Installation, Commissioning an
d Servicing instruction manual
Floor Standing oil-fired Condensing
Boiler using Room Sealed Flue
Greenstar Danesmoor External Regular
ErP
& External System
ErP
12/18, 18/25 & 25/32
6720809437-00.1Wo
For fully pumped open vent or
sealed central heating systems
and domestic hot water cylinders.
These appliances are for use with Kerosene (Class C2) only.
6 720 813 288 (2014/09)
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Key to Symbols and Safety Instructions
3
Key to Symbols
3
General Safety Instructions
3
2 Installation Regulations
4
Complying with the Building Regulations
4
3 Appliance Information
6
General Information
6
Technical Data
6
Energy Efficiency
7
Appliance Information 6
7
Layout and Components - 18/25 Regular Appliance Shown
8
Layout and Components - 12/18 System Appliance Shown
9
4 Pre-Installation
10
Cleaning Primary Systems
10
Before Cleaning the System
10
Flushing the System
10
Inhibitor
10
Artificially Softened Water
10
Mains Supply
11
Electrical Supply
11
Oil Supply
11
Single Pipe Gravity Feed System
11
Double Pipe Sub-Gravity Feed System
11
Single Pipe Suction Lift with De-Aerator
12
Pipework
12
Boiler Isolation Valve
12
Water Systems and Pipework
12
Condensate Pipework
14
Condensate Disposal Connections
14
Soak Away
15
Pressure Relief Pipework
16
Boiler Locations and Clearances
16
Flue Terminal Positions
17
Flue Options
18
Cabinet Mounted Balanced Horizontal Flue Options
18
Plume Management
18
5 Installation
19
Unpacking the Boiler
19
Pipework Positions and Flue Opening
19
Boiler Installation
20
Flue Installation
20
Combustion Chamber (18/25 Regular Shown)
21
Pipework Connections
21
Oil Burner and Pump
23
Refitting Components
23
Electrical
23
6 Commissioning
27
Pre-Commissioning Checks - 18/25 Regular Shown
27
Filling the System
27
Water Treatment
27
Appliance Drain Points
28
Appliance Vent Points
28
Starting the Appliance
28
Finishing Commissioning
32
Hand over
32
Appliance Guarantee
32
7 Service and Spares
33
Inspection and Service - 18/25 Regular Shown
33
Clean the Appliance
34
Accessing the Flue Manifold and Secondary Heat Exchanger
34
Cleaning the Flue Manifold
34
Combustion Chamber Baffle Check
34
Condensate System
35
Clean the Burner
35
Short Parts List 12/18
38
Short Parts List 18/25
38
Short Parts List 25/32
39
8 Fault Finding and Diagnosis
40
Burner Functions
40
Heating and Hot Water
41
Boiler Function
42
Logic for the 535 SE/LD RDB Control Box
43
Oil Supply Vacuum Testing
44
Service Interval Record
47
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Instruction Manual
60 pages
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Worcester GREENSTAR 12/18 Specifications
General
Boiler type
Combi
Central Heating Output (kW)
18
Central Heating Flow Temperature Range
30°C - 80°C
Gas Type
Natural Gas
Warranty
2 years
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