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Worcester GREENSTAR 30Si User Manual

Worcester GREENSTAR 30Si
65 pages
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UK/IE
INSTRUCTION MANUAL
INSTALLATION, COMMISSIONING & SERVICING
WALL HUNG RSF GAS FIRED CONDENSING COMBINATION BOILER
GREENSTAR 25Si/30Si
FOR SEALED CENTRAL HEATING SYSTEMS AND MAINS FED
DOMESTIC HOT WATER
THE APPLIANCE IS FOR USE WITH
NATURAL GAS OR L.P.G. (Cat II 2H3P TYPE C13, C33 & C53)
NATURAL GAS: 25Si GC NUMBER 47-311-84
30Si GC NUMBER 47-311-85
LIQUID PETROLEUM GAS: 25Si GC NUMBER 47-311-88
30Si GC NUMBER 47-311-89

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Worcester GREENSTAR 30Si Specifications

General IconGeneral
ModelGREENSTAR 30Si
CategoryBoiler
Boiler TypeCombi
Output30 kW
Flow Rate12.3 l/min
Warranty5 years
Fuel TypeNatural Gas
MountingWall-mounted
Dimensions (H x W x D)710 x 400 x 330 mm

Summary

SAFETY & REGULATIONS

SAFETY PRECAUTIONS

Essential safety measures to follow before and during installation and operation.

INSTALLATION REGULATIONS

Key regulations and standards that must be adhered to for correct installation.

APPLIANCE INFORMATION

GENERAL INFORMATION

Overview of the boiler package, components, and key specifications.

TECHNICAL DATA

Detailed performance figures, dimensions, power consumption, and efficiency ratings.

LAYOUT & COMPONENTS

Diagrams and lists identifying all internal and external components of the boiler.

PRE-INSTALLATION

CLEANING PRIMARY SYSTEMS

Procedures for flushing and cleaning the heating system to prevent debris damage.

MAINS SUPPLY

Requirements for electrical and gas supply, including pressure and wiring standards.

WATER SYSTEMS & PIPEWORK

Guidelines for connecting water systems, pipework materials, and system filling.

CONDENSATE PIPEWORK

Instructions for routing, sizing, and installing condensate drainage pipework.

PRESSURE RELIEF PIPEWORK

Guidance on the safe routing and termination of the pressure relief valve discharge pipe.

BOILER LOCATION & CLEARANCES

Recommended clearances around the boiler for installation and servicing.

PLUMBING MANIFOLD

Details of the connections for heating, DHW, and gas supply to the boiler manifold.

FLUE OPTIONS

Overview of different flue systems and their maximum length capabilities.

FLUE TERMINAL POSITIONS

Requirements for siting flue terminals to ensure safe discharge and prevent combustion products ingress.

INSTALLATION

UNPACKING WALL FRAME AND ANCILLARY ITEMS

Instructions for safely unpacking the boiler and its mounting frame.

WALL MOUNTING TEMPLATE FLUE OPENING

Using the template to mark and drill for the wall mounting frame and flue opening.

UNPACKING THE APPLIANCE

Step-by-step guide to safely remove the boiler from its packaging.

BOILER CONNECTIONS

Detailed instructions for connecting gas, water, and heating system pipes to the boiler.

FLUE INSTALLATION

Step-by-step guide for fitting the flue system, including measurement and assembly.

CONDENSATE CONNECTION

Instructions for connecting the condensate drain to the syphon and discharge.

ELECTRICS

Wiring instructions for mains supply, room stats, programmers, and frost stats.

POSITION OF WIRED COMPONENTS

Diagram showing the location and connections of various electrical components.

COMMISSIONING

PRE-COMMISSIONING CHECKS

Final checks of pipework, gas supply, and connections before initial start-up.

FILLING THE SYSTEM

Procedure for filling the central heating system with water and venting air.

STARTING THE APPLIANCE

Steps to turn on the boiler, set controls, and achieve initial burner ignition.

WATER TREATMENT

Guidelines for system flushing, inhibitor addition, and maintaining water quality.

COMMISSIONING PROCEDURES

Procedures for checking gas inlet pressure, CO/CO2 levels, and burner settings.

FINISHING COMMISSIONING

Steps for replacing casing, fitting fascia, and securing the boiler.

HANDOVER

Instructions for completing documentation and demonstrating boiler operation to the user.

SERVICING & SPARES

INSPECTION AND SERVICE

Procedures for regular inspection, cleaning, and servicing of the boiler.

REPLACEMENT OF PARTS

Step-by-step guides for replacing various internal components of the boiler.

SETTING THE AIR / GAS RATIO

Detailed procedure for adjusting gas and air settings for optimal combustion.

CONVERSION KITS

L.P.G. CONVERSION

Instructions for converting the boiler from Natural Gas to LPG.

FAULT FINDING & DIAGRAMS

FAULT FINDING

Guide to troubleshooting boiler faults based on indicator lights and symptoms.

CENTRAL HEATING FUNCTION

Diagram illustrating the operational sequence for central heating demand.

PREHEAT AND DHW FUNCTION

Diagram explaining the sequence for domestic hot water demand and preheat.

PROTECTION FUNCTION

Explanation of built-in protection functions like frost stat and pump anti-seize.

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