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Worcester Greenstar FS 30CDi Regular

Worcester Greenstar FS 30CDi Regular
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UK/IE
INSTRUCTION MANUAL
INSTALLATION COMMISSIONING & SERVICING
8 716 115 216b (09.2008)
THE APPLIANCE IS FOR USE WITH
NATURAL GAS OR L.P.G. (Cat II 2H3P TYPE C13, C33, C53 &C93)
NATURAL GAS:
GREENSTAR FS 30CDi REGULAR GC NUMBER 41-406-03
GREENSTAR FS 42CDi REGULAR GC NUMBER 41-406-04
LIQUID PETROLEUM GAS:
GREENSTAR FS 30CDi REGULAR GC NUMBER 41-406-05
GREENSTAR FS 42CDi REGULAR GC NUMBER 41-406-06
GREENSTAR
FS 30CDi & FS 42CDi Regular
FOR SEALED OR OPEN VENT CENTRAL HEATING SYSTEMS
FLOOR STANDING RSF GAS-FIRED CONDENSING REGULAR BOILER
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Worcester Greenstar FS 30CDi Regular Specifications

General IconGeneral
ModelGreenstar FS 30CDi Regular
CategoryBoiler
Output30 kW
Fuel TypeNatural Gas
Max Working Pressure3 bar
Warranty5 years

Summary

SAFETY & REGULATIONS

SAFETY PRECAUTIONS

Safety measures to follow during operation and handling.

INSTALLATION REGULATIONS

Requirements for correct installation according to standards and laws.

APPLIANCE INFORMATION

GENERAL INFORMATION

Overview of the boiler and its standard package components.

TECHNICAL DATA

Specifications and performance data for the boiler models.

LAYOUT & COMPONENTS

Identification of internal and external parts of the boiler.

PRE-INSTALLATION

CLEANING PRIMARY SYSTEMS

Procedure for flushing and cleaning the heating system before installation.

MAINS SUPPLIES

Requirements for electrical, water, and gas supply connections.

WATER SYSTEMS & PIPEWORK

Guidelines for water system pipework and filling sealed systems.

CONDENSATE PIPEWORK

Instructions for installing condensate drainage pipework.

BOILER LOCATION & CLEARANCES

Required clearances for boiler installation and servicing.

AIRING CUPBOARD AND VENTING CLEARANCES

Specific clearances for airing cupboards and vented compartments.

BATHROOM INSTALLATION GUIDELINES

Safety considerations for installing boilers in bathrooms.

MOUNTING FRAME CONNECTIONS

Details on connecting pipes to the mounting frame.

FLUE OUTLET POSITIONS

Guidelines for safe and effective flue terminal placement.

ROOM SEALED FLUE OPTIONS

Configurations and maximum lengths for room-sealed flue systems.

INSTALLATION

UNPACKING THE BOILER

Step-by-step guide for safely unpacking the boiler.

MOUNTING FRAME FIXING & FLUE OPENING

How to fix the mounting frame and create the flue opening.

MOUNTING FRAME CONNECTIONS

Connecting gas and water pipes to the mounting frame.

FLUE MEASURING & CUTTING

How to measure and cut flue pipes for correct installation.

FLUE INSTALLATION

Steps for fitting the boiler's flue system.

STANDARD FLUE INSTALLATION

Detailed procedure for installing the standard flue components.

FLUE TERMINAL PLUME MANAGEMENT

How to redirect flue discharge for plume control.

CONDENSATE, GAS & WATER CONNECTIONS

Connecting condensate, gas, and water pipes to the boiler.

ELECTRICAL WIRING

Wiring instructions for the boiler and system controls.

COMMISSIONING

PRE-COMMISSION CHECKS

Essential checks before commencing boiler commissioning.

FILLING THE SYSTEM

How to fill the heating system with water and vent air.

STARTING THE APPLIANCE

Procedures for safely starting the boiler for the first time.

WATER TREATMENT

Guidelines for flushing and adding inhibitor to the system.

FINISHING COMMISSIONING

Final steps and handover procedures after commissioning.

SERVICING & SPARES

INSPECTION & ROUTINE SERVICE

General checks and routine servicing procedures for the boiler.

HEAT EXCHANGER & CONDENSATE PUMP SERVICE

Procedures for servicing the heat exchanger and condensate pump.

BURNER, FAN & FLAP VALVE SERVICE

Service steps for the burner, fan intake, and flap valve.

CONDENSATE TRAP CLEANING

Instructions for cleaning the condensate trap.

SENSOR REPLACEMENT

Steps for replacing temperature sensors and limiters.

FAN ASSEMBLY AND FLAP VALVE REPLACEMENT

How to replace the fan assembly and flap valve.

CONDENSATE PUMP REPLACEMENT

Procedure for removing and replacing the condensate pump.

ELECTRODE ASSEMBLY AND BURNER REPLACEMENT

Steps for replacing electrode assembly and burner.

PRIMARY HEAT EXCHANGER REPLACEMENT

Instructions for removing and replacing the primary heat exchanger.

SETTING THE AIRGAS RATIO

Procedure for adjusting the air/gas ratio for optimal combustion.

SHORT PARTS LIST

List of common replacement parts with part numbers.

CONVERSION KITS

L.P.G. CONVERSION

Steps to convert the boiler from Natural Gas to LPG.

FAULT FINDING & DIAGRAMS

ELECTRICAL WIRING DIAGRAM

Schematic showing the boiler's electrical connections.

CENTRAL HEATING FUNCTION

Diagram illustrating the boiler's central heating operation sequence.

FAULT FINDING AND CONDITIONS

Table of fault codes, descriptions, and solutions.

CONDENSATE PUMP FAULT INDICATIONS

Explains the meaning of condensate pump operating lamps and fault conditions.

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