SAFETY & REGULATIONS
IMPORTANT INFORMATION AND SYMBOLS 2
SAFETY PRECAUTIONS AND INSTALLATION REGULATIONS 4
APPLIANCE INFORMATION
GENERAL INFORMATION 5
TECHNICAL DATA 6
LAYOUT & COMPONENTS 7
PRE-INSTALLATION
CLEANING PRIMARY SYSTEMS 8
MAINS SUPPLY 9
OIL SUPPLY 10
WATER SYSTEMS & PIPEWORK 12
CONDENSATE PIPEWORK INTERNAL CONNECTION 14
CONDENSATE PIPEWORK EXTERNAL CONNECTION 15
CONDENSATE TO SOAK AWAY & PRESSURE RELIEF PIPEWORK 16
BOILER LOCATION & CLEARANCES 17
FLUE TERMINAL POSITIONS 19
CONVENTIONAL FLUE 20
ROOM SEALED FLUE OPTIONS 21
INSTALLATION
UNPACKING THE BOILER 22
PIPEWORK POSITIONS / FLUE OPENING 23
BOILER INSTALLATION 24
FLUE INSTALLATION 25
COMBUSTION CHAMBER 26
PIPEWORK CONNECTIONS 27
OIL BURNER AND PUMP 28
REFITTING COMPONENTS 29
ELECTRICS 30
COMMISSIONING
PRE-COMMISSIONING CHECKS - APPLIANCE 32
FILLING THE SYSTEM 33
STARTING THE APPLIANCE 34
WATER TREATMENT 39
FINISHING COMMISSIONING - APPLIANCE 40
SERVICING & SPARES
INSPECTION AND SERVICE 41
SHORT PARTS LIST RIELLO RDB 1 - 12/18 46
SHORT PARTS LIST RIELLO RDB 2.2 - 18/25 47
SHORT PARTS LIST RIELLO RDB 2.2 - 25/32 48
FAULT FINDING & DIAGNOSIS
ELECTRICAL SCHEMATIC 49
FAULT FINDING 50
FAULT FINDING LOGIC FOR RIELLO DIGITAL CONTROL BOX 52
COMMISSIONING CHECKLIST 54
SERVICE INTERVAL RECORD 55
CONTENTS
CONTENTS
INSTALLATION & SERVICING INSTRUCTIONS FOR WORCESTER GREENSTAR HEATSLAVE 12/18-18/25-25/32
6 720 802 432 issue A 04/2012
3
SAFETY &
REGULATIONS
APPLIANCE
INFORMATION
PRE -
INSTALLATION
INSTALLATIONCOMMISSIONING
SERVICING
& SPARES
FAULT FINDING
& DIAGRAMS
NOTES