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L2800
wsm L2800 Workshop Manual
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WORKSHOP MANUAL
TRACTOR
L3130,L3430,L3830,
L4630,L5030
KiSC issued 02, 2007 A
2
Table of Contents
General
20
Default Chapter
6
Safety Decals
6
Specifications
10
Table of Contents
20
1 Tractor Identification
21
2 General Precautions
22
3 Handling Precautions for Electrical Parts and Wiring
23
Wiring
23
Battery
25
Fuse
25
Connector
25
Handling of Circuit Tester
26
4 Lubricants, Fuel and Coolant
27
5 Tightening Torques
30
General Use Screws, Bolts and Nuts
30
6 Maintenance
31
7 Check and Maintenance
34
Daily Check
34
Check Points of Initial 50 Hours
35
Check Points of Every 50 Hours
39
Check Points of Every 100 Hours
42
Check Points of Every 200 Hours
47
Check Points of Every 400 Hours
51
Check Points of Every 600 Hours
51
Check Points of Every 800 Hours
51
Check Points of Every 1 Year
52
Check Points of Every 2 Years
52
Others
54
8 Special Tools
59
Special Tools for Engine
59
Special Tools for Tractor
67
9 Tires
75
Tire Pressure
75
Treads Adjustment
76
Front Wheels
76
Rear Wheels
76
Tire Liquid Injection
78
Mechanism
82
Features
83
Fuel System
84
Lubricating System
85
Cooling System
86
Servicing
87
Troubleshooting
88
Servicing Specifications
91
Tightening Torques
98
Checking, Disassembling and Servicing
99
Separating Engine from Tractor
99
Engine Body
113
Checking and Adjusting
113
Disassembling and Assembling
115
Servicing
131
Lubricating System
148
Checking
148
Servicing
148
Cooling System
149
Checking and Adjusting
149
Fuel System
151
Checking and Adjusting
151
Servicing
156
Troubleshooting
157
Servicing Specifications
158
Tightening Torques
159
Checking, Disassembling and Servicing
160
Checking and Adjusting
160
Disassembling and Assembling
161
Separating Clutch Housing and Engine
161
Removing Clutch Assembly
170
Servicing
171
Mechanism
174
1 Manual Transmission Model
175
Structure
175
Power Train for Traveling Gear
177
Main Gear Shift Section
177
Shuttle Shift Section
177
Range Gear Shift Section
178
Front Wheel Drive Section
178
Creep Gear Shift Section
179
Shift Linkage Mechanism
179
Main Gear Shift Lever
179
Shuttle Shift Lever
180
Range Gear Shift Lever
180
Front Wheel Drive Lever
180
Creep Gear Shift Lever
181
2 Glide Shift Transmission (Gst) Model
182
Structure
182
Characteristic and System Outline
183
Power Train
184
Electrical Control System
185
Construction and Function of Components
185
Electrical Control
188
Hydraulic Control System
189
Hydraulic Circuit and System Outline
189
Construction and Function of Components
191
Shift Linkage Mechanism
198
3 Hydrostatic Transmission (Hst) Model
199
Structure
199
Power Train
200
Hydrostatic Transmission (HST)
200
Range Gear Shift Section
210
Front Wheel Drive Section
210
Shift Linkage Mechanism
211
Range Gear Shift Lever
211
4 Pto System
212
Structure
212
Pto Clutch
213
Shift Linkage
213
Oil Flow
213
Operation
214
Ground Pto (if Equipped)
215
Power Train
215
Shift Linkage
215
Two Stage Pto (if Equipped)
216
Power Train
216
Shift Linkage
216
Servicing
217
1 Troubleshooting
218
Gst System
219
Hst System
225
Pto System
227
2 Servicing Specifications
228
Pto Clutch
229
Gst
230
Hst
231
3 Tightening Torques
232
4 Checking, Disassembling and Servicing
234
Manual Transmission Model
234
Checking and Adjusting
234
Disassembling and Assembling
235
Servicing
260
Glide Shift Transmission (Gst) Model
266
Checking and Adjusting
266
Disassembling and Assembling
272
Servicing
301
Hydrostatic Transmission (Hst) Model
303
Checking and Adjusting
303
Disassembling and Assembling
309
Servicing
332
Rear Axle
335
Servicing
339
1 Troubleshooting
340
3 Checking, Disassembling and Servicing
342
Disassembling and Assembling
342
Separating Rear Axle Case from Brake Case
342
Disassembling Rear Axle
345
Servicing
350
1 Troubleshooting
351
2 Servicing Specifications
352
4 Checking, Disassembling and Servicing
354
Brake Pedal
354
Disassembling and Assembling
354
Servicing
357
Disassembling and Assembling
357
Servicing
361
Front Axle
362
Servicing
366
1 Troubleshooting
367
2 Servicing Specifications
368
4 Checking, Disassembling and Servicing
371
Disassembling and Assembling
373
Separating Front Axle Assembly
373
Disassembling Front Axle
374
Servicing
381
Mechanism
388
1 Structure
389
2 Hydraulic Circuit
390
3 Hydraulic Pump
391
4 Steering Controller
392
Control Valve
393
Metering Device (Gerotor)
393
Relief Valve (with Check Valve)
394
Oil Flow
395
5 Steering Cylinder
397
Servicing
398
1 Troubleshooting
399
2 Servicing Specifications
400
4 Checking, Disassembling and Servicing
402
Hydraulic Pump
402
Checking
402
Disassembling and Assembling
406
Servicing
408
Steering Controller
409
Checking
409
Disassembling and Assembling
410
Steering Cylinder
411
Disassembling and Assembling
411
Servicing
412
Steering Linkage
412
Disassembling and Assembling
412
Hydraulic System
414
Mechanism
415
1 Structure
416
Manual Transmission and Glide Shift Transmission
416
Hydrostatic Transmission
417
2 Hydraulic Circuit
418
Manual Transmission
418
Glide Shift Transmission
419
Hydrostatic Transmission
421
3 Hydraulic Pump
423
4 Front Hydraulic Block
424
5 Rear Hydraulic Block
425
6 Position Control Valve
425
7 Position Control Linkage
428
9 Mixed Control
432
10 Lowering Speed Adjusting Valve
433
11 Hydraulic Cylinder
434
12 Auxiliary Control Valve
435
Double Acting Type 1
435
Double Acting Type 2 (Floating with Detent)
436
Single Acting Type
438
Servicing
440
2 Servicing Specifications
442
4 Checking, Disassembling and Servicing
445
Hyraulic Pump
445
Checking
445
Disassembling and Assembling
447
Servicing
449
Relief Valve
451
Checking and Adjusting
452
Disassembling and Assembling
454
Servicing
458
Lift Arm Support and Hydraulic Cylinder
458
Disassembling and Assembling
458
Servicing
461
Mechanism
464
1 Wiring Diagram
465
Manual Transmission Model
465
ROPS Type
465
System Outline
471
Control Items
472
Construction and Function of Components
473
Control System
482
Basic Control System
482
Assistant Control System
489
3 Starting System
492
Manual Rops Model
492
Manual Cabin Model
493
Gst Model
494
Hst Model
495
4 Charging System
496
5 Lighting System
497
Rops Type
497
Cabin Type
498
Servicing
499
2 Servicing Specifications
507
4 Checking, Disassembling and Servicing
509
Battery
509
Checking
509
Electronic Instrument Panel (Intellipanel)
511
Testing, Setting and Adjusting by Electronic Instrument Panel (Intellipanel)
511
Checking Electrical Control System
519
Checking GST Electric Control System (GST Model Only)
526
Starting System
532
Checking
532
Disassembling and Assembling
540
Servicing
540
Charging System
543
Checking
543
Disassembling and Assembling
544
Servicing
546
Lighting System
548
Checking
548
Warning Lamps
552
Checking
552
Monitor Lamp
553
Checking
553
Gauges
555
Checking
555
Mechanism
557
Air Conditioner System
558
Outline of Air Conditioning System
558
A/C Model
558
Heater Model
560
System Control
561
A/C Model
561
Heater Model
562
Electrical System
563
Electrical Circuit
563
Air Conditioner Relay, Blower Relays and Compressor Relay
564
Air Conditioner Blower Switch
565
Servicing
566
2 Servicing Specifications
572
4 Precautions at Repairing Refrigerant Cycle
574
Handling of Service Tools
575
Manifold Gauge Set
575
Refrigerant Charging Hose
576
Vacuum Pump Adaptor
577
Electric Gas Leak Tester
577
Can Tap Valve
577
T-Joint
578
R134A Refrigerant Recovery and Recycling Machine
578
5 Checking and Charging Refrigerant Cycle
579
Checking with Manifold Gauge
579
Discharging, Evacuating and Charging
583
Discharging the System
583
Evacuating the System
583
Charging the System
585
Checking Charge Refrigerant Amount
587
6 Checking, Disassembling and Servicing
588
Separating Cabin from Tractor Body
588
Compressor
594
Checking
594
Disassembling and Assembling
594
Servicing
597
Air Conditioner System and Front Windshield Wiper10-S31
597
Checking
597
Disassembling and Assembling
604
Servicing
615
Lighting System
615
Checking
615
Others
616
Disassembling and Assembling
616
Other manuals for wsm L2800
Operator's Manual
93 pages
4
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wsm L2800 Specifications
General
Engine Power
28 hp
Drive
4WD
Engine Type
Diesel
Transmission
Hydrostatic
Hydraulic System
Open Center
Type
Tractor
Fuel Tank Capacity
6.6 gal
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