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wsm Kubota L4100 - User Manual

wsm Kubota L4100
346 pages
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L4100
WORKSHOP MANUAL
TRACTOR
KiSC issued 08, 2012 A

Table of Contents

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Summary

Information

Safety First

General safety instructions for operating and servicing the tractor, including hazard symbols.

Safety Decals

Identification and location of safety labels installed on the machine for hazard warning.

Specifications

Technical specifications of the tractor, including engine, capacities, dimensions, and weight.

Traveling Speeds

Table showing traveling speeds for various gear and shuttle shift lever combinations.

Dimensions

Diagrams showing tractor dimensions for rear mount type ROPS.

General

Tractor Identification

Information on how to identify tractor model and serial numbers for distributor contact.

General Precautions

Important precautions during disassembly, reassembly, and servicing of parts, including fluid types.

Handling Precautions for Electrical Parts and Wiring

Safety measures for handling electrical components and wiring to prevent damage and ensure safe operation.

Lubricants, Fuel and Coolant

Table specifying recommended lubricants, fuel, and coolant types and capacities for the tractor.

Tightening Torques

Tables specifying tightening torques for various screws, bolts, and nuts, categorized by material and grade.

Maintenance

Service interval chart for various maintenance items and their reference pages.

Check and Maintenance

Daily checks and specific checks required at different operating hours.

Special Tools

List of special tools for engine and tractor servicing with their applications.

Tires

Information on tire pressure, tread adjustment, and liquid injection for improved traction.

ENGINE

Lubricating System

Describes the engine's lubricating system components, oil strainer, pump, and oil flow.

Cooling System

Explains the bottom bypass cooling system and thermostat operation for improved radiator performance.

Fuel System

Diagram and explanation of the tractor's fuel system, including tank, filters, and injection pump.

Troubleshooting

Common engine problems, probable causes, solutions, and reference pages.

Servicing Specifications

Detailed technical specifications for cylinder head, valves, gears, and other engine parts.

Tightening Torques

Specified tightening torques for engine components during assembly and servicing.

Checking, Disassembling and Servicing

Procedures for checking, disassembling, and servicing engine components like compression, valve clearance, and oil pressure.

CLUTCH

Structure

Diagram and explanation of the traveling clutch and hydraulic PTO clutch mechanisms.

Troubleshooting

Common clutch symptoms, probable causes, and solutions for traveling clutch issues.

Servicing Specifications

Specifications for clutch pedal, disc, diaphragm spring, and pressure plate.

Tightening Torques

Specified tightening torques for clutch assembly components.

Checking, Disassembling and Servicing

Procedures for checking and adjusting clutch pedal free travel and PTO clutch valve pressure.

TRANSMISSION

Structure

Diagrams of the main transmission sections: gear shift, PTO clutch, front wheel drive, and shift sections.

Troubleshooting

Common transmission symptoms, probable causes, and solutions for noise, gear slip, and shifting issues.

Servicing Specifications

Specifications for gears, splines, and springs in the clutch housing, mid case, and transmission case.

Tightening Torques

Specified tightening torques for various transmission components.

Checking, Disassembling and Servicing

Procedures for checking and adjusting the range gear shift lever.

REAR AXLE

Structure

Diagram and explanation of the rear axle assembly components and power transmission.

Troubleshooting

Troubleshooting for excessive noise and worn bearings in the rear axle.

Tightening Torques

Specified tightening torques for ROPS and rear axle case mounting.

Disassembling and Servicing

Procedures for draining transmission fluid and disassembling the rear axle assembly.

BRAKES

Structure

Diagram and explanation of the brake system, including pedals, linkage, and parking brake.

Operation

Explanation of how the brake system works during braking.

Troubleshooting

Common brake symptoms, probable causes, and solutions.

Servicing Specifications

Specifications for brake pedal free travel, cam plate, brake disc, and brake plate.

Tightening Torques

Specified tightening torques for brake system components.

Checking, Disassembling and Servicing

Procedures for adjusting brake pedal free travel and parking brake lever.

FRONT AXLE

Structure

Diagram and explanation of the 4WD front axle construction and power transmission.

Front Wheel Alignment

Explanation of Camber, Kingpin Angle, Caster, and Toe-in for proper front wheel alignment.

Checking, Disassembling and Servicing

Procedures for checking and adjusting front wheel toe-in and axial sway.

STEERING

Structure

Diagram of the full hydrostatic power steering system linkage.

Hydraulic Circuit

Diagram illustrating the hydraulic circuit of the power steering system.

Steering Controller

Components of the steering controller, including control valve, metering device, and relief valve.

Servicing

Procedures for checking the relief valve and disassembling/assembling steering components.

HYDRAULIC SYSTEM

Hydraulic Circuit

Overall hydraulic circuit diagram of the tractor.

Hydraulic Pump

Description of the gear type hydraulic pump used in the tractor.

Position Control Valve

Explanation of the tractor's hydraulic system functions and components.

Hydraulic Circuit for Three Point Hydraulic System

Detailed hydraulic oil flow for the three-point hitch system.

Hydraulic Cylinder

Diagram and explanation of the hydraulic cylinder components and their operation.

Linkage Mechanism

Explanation of position control and draft control linkage mechanisms.

Front Hydraulic Block

Description of the front hydraulic block used for implement operation.

Relief Valve

Explanation of the 3-point hydraulic circuit relief valve function.

Servicing

Procedures for checking hydraulic components and disassembling/assembling them.

ELECTRICAL SYSTEM

Wiring Diagram

Wiring diagrams for tractors with and without OPC.

Electrical Circuit

Electrical circuit diagrams for tractors with and without OPC.

Engine Starting System

Electrical circuit for the engine starting system.

OPC System

Electrical circuit and components of the Operator Presence Control (OPC) system.

Safety Switch

Details on PTO lever neutral, range gear shift neutral, seat, and parking brake safety switches.

Trailer Socket

Function and terminal layout of the trailer socket for external electrical power.

Summary

Information

Safety First

General safety instructions for operating and servicing the tractor, including hazard symbols.

Safety Decals

Identification and location of safety labels installed on the machine for hazard warning.

Specifications

Technical specifications of the tractor, including engine, capacities, dimensions, and weight.

Traveling Speeds

Table showing traveling speeds for various gear and shuttle shift lever combinations.

Dimensions

Diagrams showing tractor dimensions for rear mount type ROPS.

General

Tractor Identification

Information on how to identify tractor model and serial numbers for distributor contact.

General Precautions

Important precautions during disassembly, reassembly, and servicing of parts, including fluid types.

Handling Precautions for Electrical Parts and Wiring

Safety measures for handling electrical components and wiring to prevent damage and ensure safe operation.

Lubricants, Fuel and Coolant

Table specifying recommended lubricants, fuel, and coolant types and capacities for the tractor.

Tightening Torques

Tables specifying tightening torques for various screws, bolts, and nuts, categorized by material and grade.

Maintenance

Service interval chart for various maintenance items and their reference pages.

Check and Maintenance

Daily checks and specific checks required at different operating hours.

Special Tools

List of special tools for engine and tractor servicing with their applications.

Tires

Information on tire pressure, tread adjustment, and liquid injection for improved traction.

ENGINE

Lubricating System

Describes the engine's lubricating system components, oil strainer, pump, and oil flow.

Cooling System

Explains the bottom bypass cooling system and thermostat operation for improved radiator performance.

Fuel System

Diagram and explanation of the tractor's fuel system, including tank, filters, and injection pump.

Troubleshooting

Common engine problems, probable causes, solutions, and reference pages.

Servicing Specifications

Detailed technical specifications for cylinder head, valves, gears, and other engine parts.

Tightening Torques

Specified tightening torques for engine components during assembly and servicing.

Checking, Disassembling and Servicing

Procedures for checking, disassembling, and servicing engine components like compression, valve clearance, and oil pressure.

CLUTCH

Structure

Diagram and explanation of the traveling clutch and hydraulic PTO clutch mechanisms.

Troubleshooting

Common clutch symptoms, probable causes, and solutions for traveling clutch issues.

Servicing Specifications

Specifications for clutch pedal, disc, diaphragm spring, and pressure plate.

Tightening Torques

Specified tightening torques for clutch assembly components.

Checking, Disassembling and Servicing

Procedures for checking and adjusting clutch pedal free travel and PTO clutch valve pressure.

TRANSMISSION

Structure

Diagrams of the main transmission sections: gear shift, PTO clutch, front wheel drive, and shift sections.

Troubleshooting

Common transmission symptoms, probable causes, and solutions for noise, gear slip, and shifting issues.

Servicing Specifications

Specifications for gears, splines, and springs in the clutch housing, mid case, and transmission case.

Tightening Torques

Specified tightening torques for various transmission components.

Checking, Disassembling and Servicing

Procedures for checking and adjusting the range gear shift lever.

REAR AXLE

Structure

Diagram and explanation of the rear axle assembly components and power transmission.

Troubleshooting

Troubleshooting for excessive noise and worn bearings in the rear axle.

Tightening Torques

Specified tightening torques for ROPS and rear axle case mounting.

Disassembling and Servicing

Procedures for draining transmission fluid and disassembling the rear axle assembly.

BRAKES

Structure

Diagram and explanation of the brake system, including pedals, linkage, and parking brake.

Operation

Explanation of how the brake system works during braking.

Troubleshooting

Common brake symptoms, probable causes, and solutions.

Servicing Specifications

Specifications for brake pedal free travel, cam plate, brake disc, and brake plate.

Tightening Torques

Specified tightening torques for brake system components.

Checking, Disassembling and Servicing

Procedures for adjusting brake pedal free travel and parking brake lever.

FRONT AXLE

Structure

Diagram and explanation of the 4WD front axle construction and power transmission.

Front Wheel Alignment

Explanation of Camber, Kingpin Angle, Caster, and Toe-in for proper front wheel alignment.

Checking, Disassembling and Servicing

Procedures for checking and adjusting front wheel toe-in and axial sway.

STEERING

Structure

Diagram of the full hydrostatic power steering system linkage.

Hydraulic Circuit

Diagram illustrating the hydraulic circuit of the power steering system.

Steering Controller

Components of the steering controller, including control valve, metering device, and relief valve.

Servicing

Procedures for checking the relief valve and disassembling/assembling steering components.

HYDRAULIC SYSTEM

Hydraulic Circuit

Overall hydraulic circuit diagram of the tractor.

Hydraulic Pump

Description of the gear type hydraulic pump used in the tractor.

Position Control Valve

Explanation of the tractor's hydraulic system functions and components.

Hydraulic Circuit for Three Point Hydraulic System

Detailed hydraulic oil flow for the three-point hitch system.

Hydraulic Cylinder

Diagram and explanation of the hydraulic cylinder components and their operation.

Linkage Mechanism

Explanation of position control and draft control linkage mechanisms.

Front Hydraulic Block

Description of the front hydraulic block used for implement operation.

Relief Valve

Explanation of the 3-point hydraulic circuit relief valve function.

Servicing

Procedures for checking hydraulic components and disassembling/assembling them.

ELECTRICAL SYSTEM

Wiring Diagram

Wiring diagrams for tractors with and without OPC.

Electrical Circuit

Electrical circuit diagrams for tractors with and without OPC.

Engine Starting System

Electrical circuit for the engine starting system.

OPC System

Electrical circuit and components of the Operator Presence Control (OPC) system.

Safety Switch

Details on PTO lever neutral, range gear shift neutral, seat, and parking brake safety switches.

Trailer Socket

Function and terminal layout of the trailer socket for external electrical power.

wsm Kubota L4100 Specifications

General IconGeneral
Brandwsm
ModelKubota L4100
CategoryTractor
LanguageEnglish

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