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Xcel-Arc VIPER Plasma CUT30 - User Manual

Xcel-Arc VIPER Plasma CUT30
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PLASMA CUT3O
YEA
R
MACHINE
WARRANTY
1
1
Please read and understand this instruction manual carefully
before the installation and operation of this equipment.
© Xcel-Arc 2020
XA-CUT30V | Operating Manual
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Do you have a question about the Xcel-Arc VIPER Plasma CUT30 and is the answer not in the manual?

Summary

WARRANTY

ATTENTION! - CHECK FOR CLEAN DRY AIR

Crucial advice on maintaining clean, dry air for optimal plasma cutting performance.

Air quality

Importance of air quality for plasma cutting and consumable life span.

SAFETY

Machine Operation Safety

General safety precautions for operating plasma cutting equipment safely.

Electric Shock Hazards

Precautions against fatal shocks from live electrical parts.

Fumes and Gases

Hazards of fumes and gases produced during plasma cutting and ventilation needs.

Arc Rays Protection

Protection of eyes and skin from harmful arc rays.

Fire and Explosion Risks

Risks of fire and explosion during plasma cutting and prevention measures.

Gas Cylinder Safety

Safety precautions when working near gas cylinders.

Electronic Device Interference

Effects of magnetic fields on pacemakers and medical devices.

Hearing Protection

Protection against hearing damage from plasma cutting noise.

Hot Part Burns

Precautions against burns from hot components after cutting.

CAUTION

Working Environment

Guidelines for the safe and optimal working environment for the plasma cutter.

Safety Tips

General safety advice and tips for using the plasma cutting equipment.

Maintenance Procedures

Procedures and precautions for maintaining the plasma cutter to prevent failures.

Troubleshooting Common Issues

Guidance for diagnosing and resolving common issues with the plasma cutting equipment.

AIR PLASMA CUTTING TECHNOLOGY

How a Plasma Cutter Works

Explanation of the basic principles and operation of a plasma cutter.

Materials for Plasma Cutting

Details on the types of metals that can be cut using plasma technology.

Plasma vs. Oxy-fuel Cutting

Comparison of plasma cutting advantages and disadvantages versus oxy-fuel cutting.

Plasma Cutting Limitations

Discussion of plasma cutting limitations and when oxyfuel cutting is preferred.

Technical Data and Product Information

Product Overview

General introduction and overview of the VIPER CUT30 plasma cutting machine.

Panel Layouts

Front Panel Layout

Identification and description of controls and indicators on the front panel.

Rear Panel Layout

Identification and description of connections and controls on the rear panel.

Set Up Procedure

Connect Earth Clamp

Instructions for connecting the earth clamp to the workpiece.

Connect Air Supply

Procedure for connecting the air supply to the machine.

Set Air Pressure

How to adjust the air pressure using the regulator knob.

Connect Power Supply

Steps for connecting the machine to the correct power supply and switching it on.

Operating Procedure and Techniques

Using the Stand Off Guide

Guidance on using the standoff guide for consistent cutting distance and tip life.

Safety Gear and Precautions

Essential safety gear and precautions to wear during plasma cutting.

Torch Placement and Angle

Proper positioning and angling of the plasma torch for effective cutting.

Trigger and Start Operation

How to use the trigger to start and control the cutting arc.

Cut Quality Factors

Factors influencing cut quality such as amperage, speed, and technique.

Amperage and Speed Settings

Guidelines for setting amperage and speed for optimal cut quality.

Cutting Techniques

Techniques for cutting direction, torch height, and consumable condition.

Air Supply for Cutting

Critical role of air pressure, volume, and quality for cutting performance.

Cutting Techniques Summary

Practical tips for effective plasma cutting, including starting and torch handling.

Piercing and Trigger Safety

Methods for piercing material and operation of the safety trigger.

Plasma Cutting Torch and Spares

Surecut SC40 Overview

Overview of the Surecut SC40 plasma torch and its specifications.

Torch Technical Data

Key technical specifications for the SC40 plasma torch.

Spare Parts List

List of available spare parts for the SC40 plasma torch with part numbers.

Trouble Shooting Guide

Torch Ignition Failures

Troubleshooting steps for when the torch fails to ignite the arc.

Overheated Power Supply

Diagnosing and resolving issues related to the power supply overheating.

No Cutting Output

Steps to take when there is no cutting output from the torch.

Low Cutting Output

Troubleshooting low cutting output and incorrect settings.

Difficult Starting Issues

Solutions for difficult starting of the plasma cutting arc.

Arc Interruption

Troubleshooting for when the arc shuts off and won't restart.

Gas Flow Problems

Addressing issues related to no gas flow or incorrect gas pressure.

Low Quality Cuts

Identifying and fixing causes of low quality cuts from the torch.

Warranty and Returns Policy

Warranty Periods Overview

Table outlining the warranty periods for various Esseti products.

Return and Exchange Procedures

Policy for returning goods, customer rights, and required procedures.

Making a Warranty Claim

Instructions on how to make a warranty claim, including required documentation.

Warranty Exclusions

Specific conditions and parts not covered by the product warranty.

Excluded Products and Purchases

List of products or purchase conditions excluded from warranty coverage.

NOTES

Xcel-Arc VIPER Plasma CUT30 Specifications

General IconGeneral
BrandXcel-Arc
ModelVIPER Plasma CUT30
CategoryWelding System
LanguageEnglish