Yale GDP100VX User Manual

GP/GLP/GDP80VX, GP/GLP/GDP90VX, GP/GLP/GDP100VX, GP/GLP/
GDP110VX, GP/GLP/GDP120VX (J813)
SERVICE MANUAL CONTENTS
SECTION
PART
NUMBER
YRM
NUMBER
REV
DATE
FRAME............................................................................................................................ 524262274 0100 YRM 1243 05/14
OPERATOR'S CAB........................................................................................................ 524306203 0100 YRM 1290 04/14
GM 4.3L V-6 ENGINES................................................................................................... 524265337 0600 YRM 1251 05/14
KUBOTA ENGINE REPAIR............................................................................................ 550048607 0600 YRM 1557 03/13
KUBOTA DIESEL 3.6L ENGINE.................................................................................... 550055279 0600 YRM 1579 01/14
COOLING SYSTEM........................................................................................................ 524223757 0700 YRM 1123 03/13
LPG FUEL SYSTEM GM 4.3L ENGINE WITH PSI........................................................ 550043871 0900 YRM 1556 04/14
GASOLINE FUEL SYSTEM............................................................................................ 550048401 0900 YRM 1570 09/13
1 AND 2 SP PS TRANSMISSION REPAIR.................................................................... 550048681 1300 YRM 1569 08/13
DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR............................................ 524262278 1400 YRM 1246 12/13
DRIVE AXLE AND DIFFERENTIAL ASSEMBLY REPAIR............................................ 550055280 1400 YRM 1582 12/13
STEERING AXLE............................................................................................................ 524223764 1600 YRM 1133 07/13
WET BRAKES - NMHG.................................................................................................. 550064329 1800 YRM 1597 12/13
HYDRAULIC GEAR PUMP............................................................................................. 524223766 1900 YRM 1136 04/14
HYDRAULIC CLEANLINESS PROCEDURES............................................................... 550073240 1900 YRM 1620 12/14
MAIN CONTROL VALVE................................................................................................ 524223767 2000 YRM 1137 04/14
CYLINDER REPAIR (MAST S/N A551, A555, A559, A661, A662, A663, A66, B507,
B508, B509, B551, B555, B559, B562, B563, B564, B661, B662, B663, C515,
C551, C555, C559, D507, D508, D509, D515, D562, D563, D564, E509, AND
E564)..........................................................................................................................
524223768 2100 YRM 1139 02/14
HIGH VOLTAGE SWITCH (HVS) IGNITION.................................................................. 524208014 2200 YRM 1097 05/14
WIRE HARNESS REPAIR.............................................................................................. 524223769 2200 YRM 1128 12/14
USER INTERFACE......................................................................................................... 524223770 2200 YRM 1130 12/14
USER INTERFACE......................................................................................................... 524223771 2200 YRM 1131 12/14
ELECTRICAL SYSTEM.................................................................................................. 524223772 2200 YRM 1142 04/14
MAST REPAIRS (S/N A513, A514, A613, A614, A702, A703, A704, A705, A706,
A707, A751, A752, B513, B514, B586, B587, B588, B589, B590, B591, B749,
B750, B751, B752, B753, B754)................................................................................ 524265342 4000 YRM 1250 02/14
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
CALIBRATION PROCEDURES...................................................................................... 524223780 8000 YRM 1134 12/14
DIAGRAMS AND SCHEMATICS.................................................................................... 550055283 8000 YRM 1585 04/14
PERIODIC MAINTENANCE............................................................................................ 550068685 8000 YRM 1604 12/13
CAPACITIES AND SPECIFICATIONS........................................................................... 550068693 8000 YRM 1605 07/14
DIAGRAMS AND SCHEMATICS.................................................................................... 550096331 8000 YRM 1689 04/14
DIAGNOSTIC TROUBLESHOOTING MANUAL............................................................ 524221866 9000 YRM 1112 12/14
9000 YRM 1112 ON CD
PART NO. 550069027 (12/14)

Yale GDP100VX Specifications

General

Brand	Yale
Model	GDP100VX
Category	Forklifts
Language	English

Summary

Hood, Seat, and Side Cover Removal and Installation

Procedures for Removing Hood, Seat, and Covers

Step-by-step instructions for safely removing the hood, seat, and side covers from the lift truck.

Procedures for Installing Hood, Seat, and Covers

Step-by-step instructions for safely installing the hood, seat, and side covers onto the lift truck.

Steering Column Repair and Maintenance

Steps for Steering Column Removal

Steps for Steering Column Disassembly

Counterweight Removal and Installation

Procedure for Counterweight Removal

Provides safety warnings and steps for safely removing the heavy counterweight.

Procedure for Counterweight Installation

Details the steps and safety considerations for installing the counterweight onto the lift truck.

Overhead Guard Service Procedures

Steps for Overhead Guard Removal

Steps for Overhead Guard Installation

Operator Restraint System Maintenance

Seat Belt Functionality Checks

Engine Replacement Procedures

General Engine Removal Guidelines

Engine Removal Without Transmission

Detailed steps for removing the engine from the lift truck while keeping the transmission attached.