Yale OS030EC User Manual

SS030BF (A474), FS030BF (A497), OS030EF (D801), OS030BF (E826)
SERVICE MANUAL CONTENTS
SECTION
PART
NUMBER
YRM
NUMBER
REV
DATE
FRAME............................................................................................................................ 524163979 0100 YRM 0760 01/12
DC MOTOR MAINTENANCE.......................................................................................... 524158039 0620 YRM 0294 03/08
AC MOTOR REPAIR...................................................................................................... 550032942 0620 YRM 1461 01/12
A/C MOTOR REPAIR S/N A474N03000L=> S/N A497N030000L=> S/N
D801N02161L=> S/N E826N01917L=>..................................................................... 550073166 0620 YRM 1621 02/14
MASTER DRIVE UNIT.................................................................................................... 550032941 0630 YRM 1460 01/12
MASTER DRIVE UNIT S/N D801N03000L=> S/N A474N03000L=> S/N
A497N030000L=> S/N E826N03000L=>................................................................... 550073167 0630 YRM 1609 06/14
STEERING SYSTEM...................................................................................................... 550032943 1600 YRM 1462 01/12
BRAKE SYSTEM............................................................................................................ 550032944 1800 YRM 1463 01/12
HYDRAULIC GEAR PUMP............................................................................................. 524153907 1900 YRM 0097 05/12
HYDRAULIC SYSTEM [D801 (OS030EF)]..................................................................... 550032945 1900 YRM 1464 08/14
HYDRAULIC SYSTEM (LARGE).................................................................................... 550032946 1900 YRM 1465 05/12
WIRE DRIVER MANUAL................................................................................................ 520371765 2200 YRM 1229 01/12
GUIDE WIRE INSTALLATION........................................................................................ 520371764 2200 YRM 1230 01/12
AC MOTOR CONTROLLER........................................................................................... 550032947 2200 YRM 1466 02/14
ELECTRICAL SYSTEM [D801 (OS030EF)]................................................................... 550032948 2200 YRM 1467 08/14
ELECTRICAL SYSTEM (LARGE).................................................................................. 550032949 2200 YRM 1468 01/12
USER INTERFACE SUPERVISOR FUNCTIONS =>S/N A474N02999L =>S/N
A479N02999L =>S/N D801N02999L =>S/N E826N02999L...................................... 550032950 2200 YRM 1469 12/13
USER INTERFACE SERVICE-LEVEL FUNCTIONS =>S/N A474N02999L =>S/N
A479N02999L =>S/N D801N02999L =>S/N E826N02999L...................................... 550032951 2200 YRM 1470 12/13
WIRE GUIDANCE........................................................................................................... 550032952 2200 YRM 1471 05/13
USER INTERFACE SUPERVISOR FUNCTIONS S/N D801N03000L=> S/N
A474N03000L=> S/N A497N030000L=> S/N E826N03000L=>............................... 550089217 2200 YRM 1650 12/13
USER INTERFACE SERVICE TECHNICIAN S/N A474N03000L=> S/N
A497N030000L=> S/N D801N03000L=> S/N E826N03000L=>............................... 550089220 2200 YRM 1651 12/13
INDUSTRIAL BATTERY................................................................................................. 524158040 2240 YRM 0001 09/14
LIFT CYLINDERS........................................................................................................... 524150794 4000 YRM 0135 03/11
MAST-DESCRIPTION..................................................................................................... 524164052 4000 YRM 0763 01/12
MAST-REPAIR................................................................................................................ 524164053 4000 YRM 0764 01/12
METRIC AND INCH (SAE) FASTENERS....................................................................... 524150797 8000 YRM 0231 10/13
PERIODIC MAINTENANCE............................................................................................ 550032953 8000 YRM 1472 02/14
DIAGRAMS..................................................................................................................... 550032954 8000 YRM 1473 11/12
CAPACITIES AND SPECIFICATIONS........................................................................... 550032955 8000 YRM 1474 10/13
CONTROLLER DIAGNOSTICS...................................................................................... 550089223 9000 YRM 1648 10/14
PART NO. 550032940 (10/14)

Yale OS030EC Specifications

General

Brand	Yale
Model	OS030EC
Category	Forklifts
Language	English

Summary

FRAME

General

Provides a general description of the frame parts, including weldments, doors, and covers.

Description

Details the frame's mounts for various systems like upright, steering, and electrical components.

Frame Repair

Remove and Disassemble

Procedure for removing frame components, with crucial safety warnings for material decomposition.

Covers, Panels, and Plates

Instructions for removing protective covers, panels, and plates to access internal parts.

Caster and Caster Wheels

Description of the caster unit, its function, and its connection to the forklift frame.

Caster, Replace

Step-by-step instructions for replacing the entire caster assembly on the lift truck.

Caster Wheels, Replace

Procedure for replacing individual caster wheels, emphasizing replacing them as a set.

Painting Instructions

Label Replacement

BRAKE SYSTEM

Safety Precautions Maintenance and Repair

General safety guidelines and precautions applicable to maintenance and repair operations.