TABLE OF CONTENTS
SAFETY INFORMATION ..................1-1
Location of important labels ............1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-2
Indicator and warning lights ............3-3
Multi-function display ......................3-5
Handlebar switches ........................3-8
Clutch lever ...................................3-10
Shift pedal .....................................3-10
Brake lever ...................................3-11
Brake pedal ..................................3-11
Fuel tank cap ................................3-12
Fuel ...............................................3-12
Catalytic converter ........................3-13
Seat ..............................................3-14
Adjusting the front fork ..................3-14
Adjusting the shock absorber
assembly ...................................3-16
Luggage strap holders ..................3-18
EXUP system ...............................3-19
Sidestand ......................................3-19
Ignition circuit cut-off system ........3-20
PRE-OPERATION CHECKS ............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine .........................5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ...............................5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR ................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2
Removing and installing the
cowling ........................................ 6-5
Checking the spark plugs ............... 6-6
Engine oil and oil filter cartridge ..... 6-7
Air filter element ............................ 6-10
Checking the throttle cable free
play ........................................... 6-11
Valve clearance ............................ 6-11
Tires ............................................. 6-11
Cast wheels .................................. 6-14
Clutch lever .................................. 6-14
Adjusting the rear brake light
switch ........................................ 6-14
Checking the front and rear brake
pads .......................................... 6-15
Checking the brake and clutch
fluid levels ................................. 6-15
Changing the brake and clutch
fluids ......................................... 6-17
Drive chain slack .......................... 6-17
Cleaning and lubricating the drive
chain ......................................... 6-18
Checking and lubricating the
cables ....................................... 6-19
Checking and lubricating the
throttle grip and cable ............... 6-19
Checking and lubricating the
brake and shift pedals .............. 6-20
Checking and lubricating the
brake and clutch levers ............ 6-20
Checking and lubricating the
sidestand .................................. 6-21
Checking the front fork ................. 6-21
Checking the steering .................. 6-22
Checking the wheel bearings ....... 6-23
Battery ......................................... 6-23
Replacing the fuses ..................... 6-24
Replacing a headlight bulb .......... 6-26
Tail/brake light ............................. 6-28
Replacing a turn signal light
bulb ........................................... 6-29
Replacing the license plate light
bulb ........................................... 6-29
U5YU20E0.book Page 1 Thursday, November 18, 2004 3:42 PM