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Yamaha F4B Service Manual

Yamaha F4B
202 pages
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SERVICE MANUAL
6BV-28197-3M-11
F4B
F5A
F6C

Table of Contents

Other manuals for Yamaha F4B

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Yamaha F4B Specifications

General IconGeneral
Gear Ratio2.08 : 1
Starting SystemManual
Fuel Induction SystemCarburetor
Engine Type4-stroke
Max Output4 hp
Weight27 kg
Fuel Tank Capacity1.1 L (0.3 US gal)
Full Throttle Operating Range4000 - 5000 rpm
Shaft Length15 in

Summary

General Information

Safety While Working

Crucial safety guidelines to prevent accidents and injuries during maintenance and operation.

How to Use This Manual

Explains the manual's structure, format, and conventions for effective use.

Lubricants, Sealants, and Thread Locking Agents

Identifies specific lubricants, sealants, and thread locking agents used in the engine.

Special Service Tools

Lists essential specialized tools required for performing specific maintenance and repair tasks.

Specification

Model Features and Data

Overview of general features, dimensions, performance, and unit specifications for F4B, F5A, F6C models.

Technical Data

Detailed electrical, fuel system, and power unit specifications critical for diagnostics and performance.

Specified Tightening Torques

Essential torque values for fasteners to ensure proper assembly and prevent damage or failure.

Technical Features and Description

Engine Control System

Explains the CDI ignition system, timing control, and cut-off functions for engine operation.

Power Unit System

Details the OHV engine design, decompressor, blowby gas reburning, and optional charging system.

Fuel System Overview

Describes the carburetor, primer pump, and fuel delivery system for optimal engine performance.

Lubrication System Details

Explains the trochoid oil pump, oil flow, and lubrication points for engine longevity.

Cooling and Flow Diagrams

Illustrates cooling water flow and intake/exhaust gas paths for engine operation and efficiency.

Rigging Information

Outboard Motor Installation

Critical safety and procedural guidelines for mounting the outboard motor onto the boat transom.

Dimensions and Clamp Bracket Details

Provides exterior dimensions, transom height, and clamp bracket specifications for proper installation.

Uncrating and Mounting Procedures

Step-by-step instructions for safely uncrating and mounting the outboard motor onto the boat.

Rigging Recommendations

Guidance on battery requirements and propeller selection for optimal engine and boat performance.

Troubleshooting

Outboard Motor Troubleshooting Procedure

A systematic guide to diagnosing and resolving common outboard motor operational issues.

Power Unit Troubleshooting

Addresses specific problems like engine not cranking, not starting, or stalling.

Lower Unit Troubleshooting

Guides for diagnosing issues with the shift mechanism, gear lubrication, and battery.

Electrical System

Electrical Component Layout

Details the location and routing of electrical components and wiring harnesses on the port and top sides.

Checking Electrical Components

Procedures for measuring peak voltage and using testers to diagnose electrical component faults.

Charging and Ignition System Checks

Instructions for checking the lighting coil, rectifier regulator, and ignition system parts for proper function.

Fuel System

Hose Routing and Fuel Tank Components

Illustrates fuel hose routing and details parts of the fuel tank, strainer, and primer pump.

Intake Silencer and Carburetor Service

Covers the intake silencer, carburetor disassembly, checking, assembly, and adjustments.

Fuel Pump Operations and Checks

Procedures for removing, checking, disassembling, assembling, and installing the fuel pump.

Power Unit

Engine Checks and Adjustments

Critical procedures for checking compression, ignition timing, air gap, and valve clearance for engine performance.

Manual Starter Service

Detailed steps for removing, disassembling, checking, assembling, and installing the manual starter.

Crankcase and Cylinder Head Service

Procedures for crankcase and cylinder head disassembly, checks, and assembly, including related components.

Cylinder Block Service

Details checks and assembly procedures for pistons, rings, bore, crankshaft, connecting rod, and camshaft.

Lower Unit

Lower Unit Removal and Disassembly

Step-by-step instructions for removing the lower unit and its extension for service.

Water Pump and Shift Rod Service

Procedures for removing, checking, and installing the water pump and shift rod for proper operation.

Propeller Shaft Housing and Drive Shaft Service

Details disassembly and assembly of the propeller shaft housing and drive shaft components.

Lower Unit Air Leakage Check and Extension Assembly

Procedures for checking lower unit air leakage and assembling the extension.

Bracket Unit

Tiller Handle Service

Disassembly, assembly, and adjustment procedures for the tiller handle, throttle controls, and grip.

Bottom Cowling Service

Procedures for removing and installing the bottom cowling, carrying handle, and related fasteners.

Upper Case and Shift Lever Service

Covers removal, checks, and installation of the upper case, shift lever, and steering friction adjuster.

Clamp Bracket Service

Details the disassembly and assembly of the clamp bracket, including tilt lock and friction mechanisms.

Maintenance

Maintenance Interval Chart

A schedule of recommended periodic maintenance tasks based on operating hours and time intervals.

Predelivery Checks

Essential inspections performed before delivery to ensure the outboard motor is ready for operation.

General Periodic Maintenance

Routine checks and servicing for components like anodes, battery, fluids, and engine idle speed.

Fluid Changes (Engine Oil and Gear Oil)

Step-by-step instructions for changing the engine oil and gear oil to maintain lubrication.

Control Adjustments and Component Checks

Procedures for adjusting throttle controls, checking top cowling, and verifying propeller, spark plug, and thermostat condition.

Appendix

Wiring Diagram

Visual representation of the outboard motor's electrical system, including components, colors, and connections.

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