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Yamaha F80BETL User Manual

Yamaha F80BETL
249 pages
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F80B
F100D
SERVICE MANUAL
6D9-28197-3G-11

Table of Contents

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Yamaha F80BETL Specifications

General IconGeneral
Starting SystemElectric
Lubrication SystemWet Sump
Gear Ratio2.15:1
Full Throttle RPM Range5, 000 - 6, 000 RPM
Cooling SystemWater-Cooled
Trim MethodPower Trim and Tilt
SteeringRemote
Engine Type4-Stroke, SOHC
Max Output80 hp
Fuel Induction SystemElectronic Fuel Injection (EFI)
Ignition SystemTCI
Recommended FuelUnleaded gasoline (minimum octane rating 87)
Recommended OilYamalube 4M
Shaft LengthL
ExhaustThrough propeller hub
Warranty3 years

Summary

General information

How to use this manual

Provides guidance on using the service manual effectively.

Safety while working

Outlines essential safety precautions for servicing the outboard motor.

Identification

Details on identifying the applicable model and serial number.

Propeller selection

Guidance on selecting the appropriate propeller for optimal performance.

Predelivery checks

Procedures for ensuring the outboard motor is ready for delivery.

Specifications

General specifications

Covers dimensions, weight, performance, and power unit details.

Maintenance specification

Details specific maintenance measurements for various engine components.

Tightening torques

Lists specified torque values for fasteners across different systems.

Dimensions

Provides detailed exterior and clamp bracket dimensions.

Periodic checks and adjustments

Special service tools

Lists essential tools required for periodic maintenance and adjustments.

Maintenance interval chart

Provides a guideline for regular maintenance intervals based on operating hours.

Top cowling

Procedures for checking and ensuring the proper fit of the top cowling.

Fuel system

Steps for inspecting and maintaining the outboard motor's fuel system.

Power unit

Covers checks and maintenance for the engine's power unit components.

Control system

Procedures for checking and adjusting the engine's control systems.

Bracket unit

Maintenance checks for the bracket unit and its associated systems.

Lower unit

Procedures for checking and maintaining the lower unit of the outboard motor.

General

Covers general maintenance checks for anodes, battery, and lubrication.

Fuel system

Special service tools

Lists specialized tools for fuel system diagnostics and service.

Hose routing

Illustrates the correct routing for fuel and blowby hoses.

Fuel filter and fuel pump

Details the components and procedures for servicing the fuel filter and pump.

Intake manifold

Exploded views and parts for the intake manifold assembly.

Vapor separator

Information on the vapor separator, including disassembly and assembly.

Canister

Procedures for checking and servicing the fuel vapor canister.

Power unit

Special service tools

Lists specialized tools required for power unit servicing.

Power unit

Covers checks and maintenance procedures for the power unit.

Throttle link

Exploded view and parts for the throttle link mechanism.

ECM

Exploded view and parts for the Electronic Control Module.

Junction box

Exploded view and parts for the electrical junction box.

Cylinder head

Procedures for removing, checking, and installing the cylinder head.

Exhaust cover

Details on removing, checking, and installing the exhaust cover.

Cylinder block

Procedures for disassembling, checking, and assembling the cylinder block.

Lower unit

Special service tools

Lists specialized tools required for lower unit servicing.

Lower unit

Procedures for removing and disassembling the lower unit assembly.

Propeller shaft housing

Details on removing and disassembling the propeller shaft housing.

Drive shaft and lower case

Procedures for removing and disassembling the drive shaft and lower case.

Shimming

Guidance on selecting and installing shims for proper gear alignment.

Backlash

Procedures for measuring and adjusting gear backlash.

Bracket unit

Special service tools

Lists specialized tools required for bracket unit servicing.

Shift rod

Exploded view and parts for the shift rod mechanism.

Bottom cowling

Exploded views and parts for the bottom cowling assembly.

Upper case

Procedures for removing and disassembling the upper case.

Steering arm

Procedures for removing and installing the steering arm assembly.

Clamp brackets and swivel bracket

Details on removing, installing, and adjusting clamp brackets and swivel bracket.

Power trim and tilt unit

Procedures for removing and disassembling the power trim and tilt unit.

Power trim and tilt motor

Exploded views and procedures for servicing the power trim and tilt motor.

Gear pump

Exploded views and procedures for servicing the gear pump.

Tilt cylinder and trim cylinder

Procedures for disassembling, checking, and assembling tilt and trim cylinders.

Power trim and tilt electrical system

Checks for fuses, relays, switches, and sensors related to the PTT system.

Electrical systems

Special service tools

Lists specialized tools for electrical system diagnostics.

Checking the electrical components

Procedures for measuring peak voltage and resistance in electrical components.

Electrical components

Illustrated views showing the location of key electrical components.

Ignition and ignition control system

Checks and troubleshooting for the ignition system and its components.

Fuel control system

Procedures for checking injectors, electric fuel pump, and relays.

Starting system

Checks for fuses and starter relays related to the starting system.

Starter motor

Procedures for disassembling, checking, and testing the starter motor.

Charging system

Checks for stator coil and rectifier regulator performance.

Troubleshooting

Special service tools

Lists specialized tools for troubleshooting the outboard motor.

Yamaha Diagnostic System

Introduction to the diagnostic system and its features and functions.

Power unit

Troubleshooting guide for power unit issues, starting with engine not cranking.

Bracket unit

Troubleshooting guide for bracket unit malfunctions, including power trim and tilt.

Electrical systems

Troubleshooting guide for electrical system issues, such as battery drain.

Self-diagnosis

Procedures for diagnosing electronic control system malfunctions using flash codes.

Wiring diagram

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