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Yamaha F80 User Manual

Yamaha F80
497 pages
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2001 Outboard Rigging Guide
©2000 YAMAHA MOTOR CORPORATION, U.S.A. Printed in U.S.A.
LIT-18865-00-01

Table of Contents

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Yamaha F80 Specifications

General IconGeneral
Fuel Induction SystemEFI (Electronic Fuel Injection)
Starting SystemElectric
LubricationWet Sump
Smart StartYes
SteeringRemote
Prop Shaft Horsepower80 hp at 5, 500 rpm
Full Throttle RPM Range5000 - 6000 rpm
Ignition SystemTCI
Fuel TypeRegular Unleaded (Minimum Octane 87)
ExhaustThrough propeller hub
Shaft Length20", 25"
Tilt MethodPower trim and tilt
Cooling SystemWater Cooled

Summary

General Information

Wiring and Component Parts

Details on single and twin engine wiring, component identification, and system layouts for dual station setups.

Preparation Before Rigging

Covers control cable information, actuator installation, recommended junction unit and actuator location, and label attachment.

Rigging

Instructions for connecting cables, wire harnesses, and steering cables for dual station systems.

Testing

Procedures for testing shifting, actuator, and throttle operations, including voltage and stroke adjustments.

Installation

Details on mounting brackets, junction units, actuators, and switch panels for dual station systems.

Wiring Diagram

Provides detailed wiring diagrams for single and twin engine setups, covering first and second stations.

Control Functions

Digital Tachometer

Explains the integrated tachometer, trim-meter, and oil-level warning meter functions and displays.

Dual Station Junction Unit

Describes the unit that allows control changeover between first and second stations with automatic interlock.

Actuator

Explains the electric servo system for shifting operations, detailing how lever movements control the engine's mechanism.

Switch Panel

Details switch panels for 115-200hp and 225-250hp engines, including first and second station configurations.

Wiring Diagram

First Station (Single engine)

Wiring diagram for the primary station of a single engine setup.

Second Station (Single engine)

Wiring diagram for the secondary station of a single engine setup.

First Station (Twin engine)

Wiring diagram for the primary station of a twin engine setup.

Second Station (Twin engine)

Wiring diagram for the secondary station of a twin engine setup.

Technical Tips

Shift Motor Will Not Operate

Troubleshooting for shift motor issues, including emergency manual shift system operation.

Shift Stroke Adjustment

Procedure for adjusting actuator shift stroke travel to compensate for cable end play.

Specifications and Maintenance Data

Specifications

Outlines differences from conventional controls, interlock systems, and shift cut features.

Maintenance Data

Provides guidelines for maintenance frequency of shift cable, throttle cable, sensors, and wiring.

Replacement Parts

Recommends using genuine Yamaha parts or equivalents for necessary replacements.

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