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Yamaha F80TLRZ User Manual

Yamaha F80TLRZ
497 pages
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2001 Outboard Rigging Guide
©2000 YAMAHA MOTOR CORPORATION, U.S.A. Printed in U.S.A.
LIT-18865-00-01

Table of Contents

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Yamaha F80TLRZ Specifications

General IconGeneral
Prop Shaft Horsepower80 HP
Full Throttle RPM Range5000-6000 rpm
Compression Ratio9.4:1
Fuel Induction SystemEFI (Electronic Fuel Injection)
ExhaustThrough Propeller
IgnitionTCI
LubricationWet Sump
Starting SystemElectric
Gear Ratio2.33:1
Gear ShiftF-N-R
Shaft Length20 in
SteeringRemote
Tilt MethodPower Trim & Tilt
Recommended OilYamalube 4M
Max Output80 hp
FuelUnleaded Gasoline
Alternator Output25 Amp
CoolingWater Cooled
Dry Weight166 kg
Recommended Engine OilYamalube 4M
Warranty3 Year Limited

Summary

2001 Outboard Rigging Guide

General Rigging Information

Fuel Line Routing and Installation

Provides instructions for routing and installing fuel lines, including system checks and components.

Control Cable Installation

Control Cable Routing and Measurement

Explains how to measure and route control cables, ensuring proper length and avoiding bends.

Control Box Adjustments

Pre-Engine Operation

2-Stroke Engine Fuel and Oil Setup

Recommends Yamalube TCW3 oil and 86 octane fuel for 2-stroke engines, including premix ratios.

Pre-Operation Checks

Propeller Selection Guidelines

Recommends selecting propellers based on intended use, load, and achieving high RPM range.

Pre-Operation Checklists

Lists essential checks for controls, engine, fuel/oil, and battery before operation.

Fuel Pump/Fuel System Testing

Fuel System Test Procedure

Details the procedure and required tools for testing fuel system vacuum when starvation is suspected.

Interpreting Fuel System Test Results

Explains how to interpret high vacuum, low vacuum, and unstable vacuum readings.

Predelivery Checklist

Predelivery Service Checklist

Covers checks before, during, and after operation, including engine setup and customer delivery.

Delivery of Unit and Engine Break-in

Engine Break-in Procedure Explanation

Details the importance of engine break-in for performance and longevity, and cautions against failure.

Quick Start Section

Section 1 - Standard Equipment, Rigging Kits, and Crate Contents

Section 2 - Engine Dimensions, Mounting, & Mounting Equipment

Engine Mounting Dimensions (Transom Only)

Provides essential specifications for motor mounting, emphasizing correct height for performance.

Jet Drive Engine Mounting and Operation

Covers mounting height, test running, and transom elevators for jet drive outboards.

Jet Drive Maintenance, Lubrication, and Storage

Covers general maintenance, bearing lubrication, impeller clearance, and saltwater operation precautions.

Section 3 - Electrical

Wire Harnesses

Details primary engine harnesses, extensions, tank harnesses, instrument panel harnesses, and special harnesses.

Dual Battery Installation

Illustrates recommended battery wiring configurations for single and dual engine systems.

30HP 3 CYL. NEUTRAL SAFETY SWITCH

Explains the installation of the neutral safety switch to prevent starting in gear.

Remote PT&T Switch

Details installation and operation of the power trim and tilt switch for various models.

Boat Wiring Diagrams

Provides wiring diagrams for various remote control configurations and engine models.

Section 4 - Remote Controls

Control Boxes

Lists different types of control boxes (701, 703, 704, 705) with their part numbers and applications.

704 Binnacle Remote Control Installation

Provides instructions for installing the 704 binnacle remote control and its cables.

Remote Control Cables

Lists Yamaha remote control cable lengths and part numbers, with cable measuring guidance.

Control Box Adjustments

Explains critical control box adjustments for smooth operation, including throttle and shift cable settings.

Section 5 - Instrument & Gauge Installations

Tachometer

Explains tachometer function, types (Analog, Digital), and mounting.

Speedometer

Details speedometer function, types, installation, and operation for accurate speed readings.

Water Pressure Gauge

Explains the water pressure gauge's function, installation, sender installation, and wiring.

Water Pressure/Temperature Sender Installation

Guides the installation of water pressure and temperature senders on various engine models.

Fuel Management Gauge

Details the fuel management gauge, its notes on fuel consumption, and operation instructions.

Digital Fuel Management Gauge

Covers notes on fuel consumption, operation, and meter self-check functions.

Fuel Management Meter Calibration

Provides instructions and examples for calibrating the fuel management meter.

Section 6 - Tiller Handle Kits

T9.9 Remote Tiller Rigging Kit

Details the removal, installation, and handling of the T9.9 remote tiller rigging kit.

30HP Tiller Handle Kit Installation

Details the installation process for the 30HP Tiller Handle Kit, including neutral safety switch.

Steering Friction Kit – F30/F40 Tiller Handle

Explains the installation and adjustment of the steering friction kit for F30/F40 tiller handles.

Steering Friction Kit – 40, C40, 50, C50 Tiller Handle

Provides installation instructions and adjustments for steering friction kits on 40-50 HP models.

Steering Friction and Throttle Friction Adjustment

Details adjustments for steering and throttle friction, including completion and dynamic checks.

Tiller Handle and Steering Friction Kit Adjustments

Covers adjustments for shift cable, throttle cable, steering friction, and checks for operation.

Section 7 - Conversion & Steering Kits

Section 8 - Propellers

Section 9 - Rigging Components/Kits

Section 10 - Appendices

6X1 Dual Station System - Installation Manual

Provides installation instructions for the 6X1 Dual Station System.

6X1 Dual Station System - Service Guide

Offers service information for the 6X1 Dual Station System, including notices and applicable models.

Service Procedures

Outlines procedures for checking actuator operation, shift voltage, and shift stroke adjustments.

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