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Yamaha FZ1 - Periodic Maintenance and Minor Repair

Yamaha FZ1
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance ..........................................6-1
Owner’s tool kit ....................................................6-1
Periodic maintenance chart for the emission
control system ...................................................6-3
General maintenance and lubrication chart .........6-5
Removing and installing panels ...........................6-8
Checking the spark plugs ..................................6-10
Canister (for California only) ..............................6-11
Engine oil and oil filter cartridge ........................6-12
Coolant ..............................................................6-15
Cleaning the air filter element ............................6-19
Adjusting the carburetors ...................................6-21
Adjusting the throttle cable free play ..................6-22
Adjusting the valve clearance ............................6-22
Tires ...................................................................6-23
Cast wheels .......................................................6-26
Accessories and replacement parts ..................6-26
Adjusting the clutch lever free play ....................6-27
Adjusting the brake pedal position .....................6-27
Adjusting the rear brake light switch ..................6-28
Checking the front and rear brake pads .............6-29
Checking the brake fluid level ............................6-29
Changing the brake fluid ....................................6-30
Drive chain slack ................................................6-31
Lubricating the drive chain ................................ 6-32
Checking and lubricating the cables ................. 6-33
Checking and lubricating the throttle grip and
cable ............................................................... 6-33
Checking and lubricating the brake and
shift pedals ...................................................... 6-33
Checking and lubricating the brake and
clutch levers .................................................... 6-34
Checking and lubricating the centerstand and
idestand .......................................................... 6-34
Lubricating the rear suspension ........................ 6-35
Checking the front fork ...................................... 6-35
Checking the steering ....................................... 6-36
Checking the wheel bearings ............................ 6-36
Battery ............................................................... 6-37
Replacing the fuses .......................................... 6-38
Replacing a headlight bulb ................................ 6-39
Replacing a tail/brake light bulb ........................ 6-41
Replacing a turn signal light bulb ...................... 6-41
Front wheel ....................................................... 6-42
Rear wheel ........................................................ 6-43
Troubleshooting ................................................. 6-45
Troubleshooting charts ...................................... 6-46
U5LV12.book Page 1 Thursday, June 27, 2002 5:49 PM

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