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Yamaha FZ-09 User Manual

Yamaha FZ-09
468 pages
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SERVICE MANUAL
LIT-11616-27-39
FZ09E
FZ09EC
1RC
-28197-10

Table of Contents

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Yamaha FZ-09 Specifications

General IconGeneral
Bore x Stroke78.0mm x 59.1mm
Compression Ratio11.5:1
Final DriveChain
Front Tire120/70ZR17
Rear Tire180/55ZR17
Seat Height32.1 in
Wheelbase56.7 in
Fuel Economy44 mpg
Wet Weight414 lb
Fuel DeliveryFuel injection
IgnitionTCI
Transmission6-speed
Front SuspensionInverted fork, 5.4-in travel
Rear SuspensionSingle shock, 5.1-in travel
Front BrakesDual hydraulic disc, 298 mm
Rear BrakesHydraulic disc, 245 mm
Rake (Caster Angle)25°
Horsepower115 hp @ 10, 000 rpm

Summary

SPECIFICATIONS

ENGINE SPECIFICATIONS

Detailed specifications for the engine, including type, displacement, fuel, and oil requirements.

CHASSIS SPECIFICATIONS

Specifications related to the chassis, wheels, tires, brakes, steering, and suspension.

ELECTRICAL SPECIFICATIONS

Details on electrical system components, including voltage, ignition, battery, and lights.

TIGHTENING TORQUES

General and specific tightening torque values for various fasteners and components.

PERIODIC CHECKS AND ADJUSTMENTS

ADJUSTING THE VALVE CLEARANCE

Procedure for measuring and adjusting valve clearance on a cold engine.

SYNCHRONIZING THE THROTTLE BODIES

Steps for checking and synchronizing throttle bodies for optimal performance.

BLEEDING THE HYDRAULIC BRAKE SYSTEM

Procedure for bleeding the hydraulic brake system to remove air.

ADJUSTING THE DRIVE CHAIN SLACK

Procedure for checking and adjusting drive chain slack.

CHECKING AND ADJUSTING THE STEERING HEAD

Procedure for checking and adjusting the steering head for looseness or binding.

ADJUSTING THE FRONT FORK LEGS

Procedure for adjusting spring preload on front fork legs.

ADJUSTING THE REAR SHOCK ABSORBER ASSEMBLY

Procedure for adjusting spring preload and rebound damping on the rear shock absorber.

CHANGING THE ENGINE OIL

Steps for draining and refilling engine oil, including oil filter replacement.

MEASURING THE ENGINE OIL PRESSURE

Procedure for measuring engine oil pressure.

CHASSIS

FRONT WHEEL

Procedures for removing, disassembling, checking, and installing the front wheel.

REAR WHEEL

Procedures for removing, disassembling, checking, and installing the rear wheel.

FRONT BRAKE

Procedures for removing, disassembling, checking, and installing brake components.

REAR BRAKE

Procedures for removing, disassembling, checking, and installing rear brake components.

FRONT FORK

Procedures for removing, disassembling, checking, and assembling front fork legs.

STEERING HEAD

Procedures for removing, checking, and installing the steering head components.

ENGINE

ENGINE INSPECTION

Procedures for inspecting the engine, including compression pressure measurement.

ENGINE REMOVAL

Steps for removing the engine, including muffler, exhaust pipe, and disconnections.

CAMSHAFTS

Procedures for removing, checking, and installing camshafts and related parts.

CYLINDER HEAD

Procedures for removing, checking, and installing the cylinder head.

VALVES AND VALVE SPRINGS

Procedures for removing, checking, and installing valves, springs, and related components.

GENERATOR AND STARTER CLUTCH

Procedures for removing, checking, and installing the generator and starter clutch.

ELECTRIC STARTER

Procedures for removing, disassembling, checking, and installing the starter motor.

CLUTCH

Procedures for removing, checking, and installing clutch components.

OIL PUMP

Procedures for removing, checking, assembling, and installing the oil pump.

CRANKCASE

Procedures for separating, checking, and assembling the crankcase.

CONNECTING RODS AND PISTONS

Procedures for removing, checking, and installing connecting rods and pistons.

CRANKSHAFT AND BALANCER SHAFT

Procedures for removing, checking, and installing crankshaft and balancer shaft.

TRANSMISSION

Procedures for removing, disassembling, checking, and assembling transmission components.

COOLING SYSTEM

WATER PUMP

Procedures for removing, disassembling, checking, assembling, and installing the water pump.

FUEL SYSTEM

FUEL TANK

Procedures for removing and installing the fuel tank and fuel pump.

THROTTLE BODIES

Procedures for removing, checking, cleaning, and installing throttle bodies and sensors.

ELECTRICAL SYSTEM

IGNITION SYSTEM

Circuit diagram and troubleshooting for the ignition system.

ELECTRIC STARTING SYSTEM

Circuit diagram and troubleshooting for the electric starting system.

FUEL INJECTION SYSTEM

Circuit diagram, ECU self-diagnostic, and troubleshooting for the fuel injection system.

TROUBLESHOOTING

SELF-DIAGNOSTIC FUNCTION AND DIAGNOSTIC CODE TABLE

WIRING DIAGRAM

WIRING DIAGRAM

Comprehensive wiring diagram for the FZ09/FZ09EC 2014 model.

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