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Yanmar 3HM35 Service Manual

Yanmar 3HM35
463 pages
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Table of Contents

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Yanmar 3HM35 Specifications

General IconGeneral
BrandYanmar
Model3HM35
CategoryEngine
LanguageEnglish

Summary

Foreword

General Engine Information

Engine Specifications

Lists technical specifications for engine models, including cooling types.

Engine Features and Construction

Highlights key features, construction details, and cross-sections.

Engine Dimensions and Piping Diagrams

Specifies engine dimensions and illustrates system piping layouts.

Basic Engine Components and Assembly

Cylinder Block and Head Details

Details the construction and inspection of the cylinder block and head.

Piston, Connecting Rod, and Crankshaft

Covers piston assembly, connecting rod, and crankshaft construction.

Flywheel, Housing, and Timing Gear

Describes the construction of the flywheel, housing, and timing gear.

Fuel System Components and Operation

Fuel Injection System Overview

Provides an overview of the fuel injection system's construction and components.

Injection Pump Details and Specifications

Details the construction, specifications, and operation of the fuel injection pump.

Injection Nozzle and Fuel Filter

Covers injection nozzle specifications and fuel filter maintenance.

Fuel Feed Pump and Fuel Tank

Details fuel feed pump construction and optional fuel tank dimensions.

Engine Governor System

Governor Construction and Operation

Explains governor construction, operation, and specifications.

Speed Limiting Mechanisms

Details injection limiter and no-load maximum speed limiter functions.

Idling Adjuster and Engine Stop Lever

Covers idling adjuster operation and engine stop lever construction.

Intake and Exhaust System Components

Intake and Exhaust System Diagrams

Illustrates intake and exhaust systems for various engine models.

Intake Silencer and Breather Construction

Details intake silencer construction and breather assembly.

Exhaust System Construction

Explains the construction of the engine exhaust system.

Lubrication System Components and Maintenance

Lubrication System Overview

Provides an overview of the engine lubrication system and its oil flow.

Oil Pump Construction and Specifications

Details the construction and specifications of the engine oil pump.

Oil Filter and Pressure Regulation

Explains oil filter replacement and oil pressure regulator valve.

Oil Pressure Measurement Procedure

Outlines the procedure for measuring engine oil pressure.

Direct Sea-Water Cooling System

Cooling System Diagrams

Illustrates direct sea-water cooling system diagrams for various models.

Water Pump Construction and Specifications

Covers water pump construction, disassembly, and specifications.

Thermostat Operation and Testing

Details thermostat construction, operation, and testing methods.

Anticorrosion Zinc and Kingston Cock

Explains anticorrosion zinc installation and Kingston cock precautions.

Fresh Water Cooling System Components

Cooling System Diagrams

Illustrates fresh water cooling system diagrams for various models.

Water Pump Construction and Specifications

Covers water pump construction, disassembly, and specifications.

Heat Exchanger and Thermostat

Details heat exchanger construction and thermostat operation.

Cooling System Precautions

Provides important precautions for operating the cooling system.

Modifying the Cooling System

Modification Overview and Disassembly

Provides general information and disassembly steps for modification.

Reassembly and Installation Cautions

Covers reassembly of modified parts and installation cautions.

Reduction and Reversing Gear Systems

Gearbox Construction and Specifications

Details construction and specifications for various gearbox models.

Shifting Device Operation and Adjustment

Explains shifting device construction, actions, and adjustments.

Gearbox Inspection and Servicing

Covers inspection of clutch case, gears, bearings, and backlash.

Gearbox Disassembly Procedures

Step-by-step instructions for disassembling the gearbox.

Gearbox Reassembly Procedures

Step-by-step instructions for reassembling the gearbox.

Remote Control System Components

Remote Control System Construction

Describes the construction of the remote control system for various models.

Clutch and Speed Regulator Control

Details remote control types, composition, and installation.

Engine Stop Remote Control

Covers the construction of the engine stop remote control.

Electrical System Components and Diagrams

Electrical System Diagrams

Shows system diagrams for battery, starter, alternator, and tachometer.

Battery Construction and Specifications

Details battery construction, capacity, and cable specifications.

Starter Motor and Alternator

Explains starter motor and alternator construction and performance.

Instrument Panel and Tachometer

Shows instrument panel layouts and tachometer specifications.

Operating Instructions and Troubleshooting

Fuel Oil and Lubricating Oil Information

Provides information on fuel properties and recommended lubricating oils.

Engine Operation Procedures

Covers engine preparation, starting, stopping, and checks.

Troubleshooting Common Issues

Lists common engine troubles and their corrective actions.

Disassembly and Reassembly (Sea-Water Cooling)

Disassembly/Reassembly Precautions and Tools

Key precautions and lists required tools for disassembly/reassembly.

Applicable Materials and Disassembly Steps

Details applicable materials and engine disassembly steps.

Tightening Torque Specifications

Lists specific torque values for various bolts and nuts.

Disassembly and Reassembly (Fresh Water Cooling)

Fresh Water Engine Disassembly

Procedures for draining fluids and disassembling the fresh water engine.

Fresh Water Engine Reassembly

Procedures for reassembling the fresh water engine after service.

Tightening Torque Specifications

Lists specific torque values for various bolts and nuts.

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