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Yanmar 3HM35F Service Manual

Yanmar 3HM35F
463 pages
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Table of Contents

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Yanmar 3HM35F Specifications

General IconGeneral
Engine Model3HM35F
Number of Cylinders3
Starting SystemElectric starting
Cooling SystemWater-cooled
Lubrication SystemForced lubricating system

Summary

Foreword

Chapter 1: General Engine Information

Specifications Overview

Details engine specifications across different models, including performance and dimensions.

Principal Construction Details

Describes the main construction components and features of the engine models.

Engine Performance Curves

Presents graphical data for fuel consumption, engine torque, and output for various models.

Engine Features and Benefits

Highlights key features such as superior combustion, low operating costs, and ease of use.

Engine Cross-Section Diagrams

Illustrates cross-sections of engine models, detailing internal components.

Engine Dimensions and Measurements

Provides detailed dimensional drawings and measurements for each engine model.

Piping Diagrams for Engine Systems

Shows schematic diagrams of fuel, oil, and cooling systems for engine models.

Chapter 2: Basic Engine Components

Cylinder Block Construction and Inspection

Details the construction, inspection, and measurement of the cylinder block.

Cylinder Head Construction and Servicing

Explains the construction, inspection, and servicing procedures for the cylinder head.

Piston Assembly and Inspection

Covers piston assembly, inspection, and wear measurement for engine models.

Connecting Rod Construction and Inspection

Describes the connecting rod assembly, inspection, and measurement procedures.

Crankshaft Construction and Inspection

Details the crankshaft's construction, inspection, and measurement of wear.

Flywheel and Housing Specifications

Provides specifications and dimensions for the flywheel and housing assemblies.

Camshaft Construction and Inspection

Explains camshaft construction, inspection, and measurement for engine models.

Timing Gear Construction and Inspection

Details the construction and inspection of the timing gear assembly.

Chapter 3: Fuel System

Fuel Injection System Overview

Describes the fuel injection system construction and specifications.

Injection Pump Construction and Operation

Details the construction, operation, and specifications of the injection pump.

Injection Nozzle Specifications and Service

Covers injection nozzle specifications, operation, and servicing procedures.

Fuel Filter Construction and Replacement

Explains the fuel filter's construction, inspection, and replacement interval.

Fuel Feed Pump Construction and Operation

Describes the fuel feed pump's construction, specifications, and operation.

Optional Fuel Tank Specifications

Provides specifications and dimensions for the optional fuel tank.

Chapter 4: Governor System

Governor Construction and Operation

Details the governor's construction, operation, and performance characteristics.

Injection Limiter Function and Adjustment

Explains the injection limiter's function and how to adjust it for engine speed.

No-Load Maximum Speed Limiter

Describes the construction and precautions for the no-load maximum speed limiter.

Idling Speed Adjustment

Provides instructions for adjusting the idling speed using the adjuster.

Engine Stop Lever Operation

Details the construction and inspection of the engine stop lever.

Chapter 5: Intake and Exhaust Systems

Intake and Exhaust System Diagrams

Illustrates the intake and exhaust systems for various engine models.

Intake Silencer Construction and Service

Explains the construction, inspection, and washing of the intake silencer element.

Exhaust System Construction and Inspection

Details the construction of exhaust systems and inspection points.

Breather Construction and Function

Describes the construction and function of the breather for different engine models.

Chapter 6: Lubrication System

Lubrication System Overview

Explains the engine's lubrication system and oil passages.

Oil Pump Construction and Specifications

Details the construction and specifications of the oil pump.

Oil Filter Construction and Replacement

Describes the oil filter's construction and replacement procedure.

Oil Pressure Regulator Valve

Explains the construction and specifications of the oil pressure regulator valve.

Oil Pressure Measurement Procedures

Details how to measure oil pressure and check for issues.

Chapter 7: Direct Sea-Water Cooling System

Cooling System Diagrams and Piping

Illustrates cooling system diagrams and piping for various engine models.

Water Pump Construction and Disassembly

Details water pump construction, specifications, and disassembly procedures.

Thermostat Operation and Testing

Explains thermostat operation, construction, and testing methods.

Anticorrosion Zinc Inspection and Replacement

Covers anticorrosion zinc principles, inspection, and mounting positions.

Kingston Cock (Optional) Handling

Provides handling precautions and inspection procedures for the Kingston cock.

Bilge Pump and Bilge Strainer (Optional)

Details specifications and performance for bilge pump and strainer.

Chapter 8: Fresh Water Cooling System

Cooling System Diagrams and Configuration

Illustrates cooling system diagrams and explains system configuration.

Fresh Water Pump Specifications and Service

Details fresh water pump specifications, disassembly, and inspection.

Fresh Water Pump Construction and Disassembly

Explains the construction and disassembly of the fresh water pump.

Heat Exchanger Construction and Specifications

Details the construction and specifications of the heat exchanger.

Filter Cap and Subtank Details

Covers filter cap construction, inspection, and subtank function.

Thermostat Operation and Testing

Explains thermostat operation, construction, and testing procedures.

Cooling Water Temperature Switch

Provides specifications and parts codes for the cooling water temperature switch.

Cooling System Precautions

Lists important precautions for using the cooling system, including antifreeze and maintenance.

Chapter 9: Modifying the Cooling System

General Information on Cooling System Modification

Provides general information and modification methods for cooling systems.

Disassembly of Sea Water-Cooled Engine

Details the step-by-step process for disassembling a sea water-cooled engine.

Assembling Fresh Water-Cooled Engine Components

Guides the assembly of modified parts to convert to a fresh water-cooled engine.

Cautions for Inboard Engine Installation

Lists cautions and specifications for installing the engine inboard.

Chapter 10: Reduction and Reversing Gear

Reduction Gear Construction for Engine Models

Details the construction of reduction gears for specific engine models.

Reduction Gear Specifications

Provides detailed specifications for reduction gears, including ratios and capacities.

Power Transmission System Diagrams

Illustrates the power transmission system and reduction ratios.

Cooling System for Sea-Water Cooled Engines

Explains the cooling system for sea-water cooled engines.

Piping Diagrams for Reduction Gears

Shows piping diagrams for various reduction gear models.

Inspection and Servicing of Reduction Gears

Covers inspection and servicing procedures for reduction gear components.

Shim Adjustment and Backlash for V-Drive Gears

Details shim adjustment for V-drive gear shafts and backlash adjustment.

Reduction Gear Disassembly Procedures

Provides step-by-step instructions for disassembling the reduction gear.

Reduction Gear Reassembly Procedures

Guides the reassembly process for the reduction gear components.

Chapter 11: Remote Control System

Remote Control System Construction

Describes the construction of remote control systems for various models.

Clutch and Speed Regulator Remote Control

Details the clutch and speed regulator remote control components and installation.

Engine Stop Remote Control Installation

Explains the installation of the engine stop remote control.

Chapter 12: Electrical System

Electrical System Diagram and Components

Illustrates the electrical system diagram and identifies major components.

Battery Specifications and Maintenance

Covers battery specifications, capacity, and maintenance procedures.

Starter Motor Construction and Performance

Details starter motor construction, specifications, and performance curves.

Standard Alternator Specifications (12V/55A)

Provides specifications and characteristics for the standard alternator.

Optional Alternator Specifications (12V/35A)

Details specifications and characteristics for the optional alternator.

Instrument Panel Layout and Specifications

Describes the layout and specifications for instrument panels.

Tachometer Construction and Specifications

Covers tachometer construction, specifications, and sensitivity.

Chapter 13: Operating Instructions

Fuel Oil and Lubricating Oil Properties

Discusses fuel properties, recommended oils, and selection criteria.

Engine Operating Instructions

Provides guidance on engine operation, starting, and stopping procedures.

Troubleshooting Engine Start and Operation Issues

Lists common engine problems, their causes, and corrective actions.

Chapter 14: Disassembly and Reassembly (Direct Sea-Water Cooling Engine)

Disassembly and Reassembly Precautions

Outlines general precautions and preparation steps for disassembly and reassembly.

Specialized Disassembly and Reassembly Tools

Lists and illustrates specific tools required for engine disassembly and reassembly.

Other Materials and Procedures

Covers supplementary materials like paint and sealants, and specific procedures.

Engine Disassembly Procedures

Provides detailed step-by-step instructions for disassembling the engine.

Engine Reassembly Procedures

Guides the reassembly process of the engine components.

Tightening Torque Specifications

Lists critical tightening torque values for various bolts and nuts.

Packing Supplement and Adhesive Application

Details packing materials and adhesive application points for sealing surfaces.

Chapter 15: Disassembly and Reassembly (Fresh Water Cooling Engine)

Disassembly of Fresh Water-Cooled Engine

Step-by-step guide for disassembling the fresh water-cooled engine.

Reassembly of Fresh Water-Cooled Engine

Step-by-step guide for reassembling the fresh water-cooled engine.

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