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Yanmar 3JH4E User Manual

Yanmar 3JH4E
142 pages
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JH4
series
OPERATION MANUAL
3JH4E
4JH4AE
4JH4-TE
4JH4-HTE
P/N: 0AJH4–G00102
MARINE
ENGINES

Table of Contents

Other manuals for Yanmar 3JH4E

Questions and Answers:

Yanmar 3JH4E Specifications

General IconGeneral
Number of Cylinders3
AspirationNaturally aspirated
Fuel SystemDirect injection
Engine TypeVertical, Water Cooled, 4-Stroke Diesel Engine
Displacement1.642 L
Bore x Stroke88 mm x 90 mm
Rated Output39.0 HP (29.1 kW) at 3000 rpm
Cooling SystemFreshwater cooling with heat exchanger
Starting SystemElectric starting
Lubrication SystemForced lubricating by trochoid pump

Summary

Introduction

Record of Ownership

Essential information for contacting Yanmar for service or parts.

Safety

General Safety Precautions

General safety guidelines and common sense practices for safe operation and maintenance.

Location of Safety Decals

Visual guide to the placement of safety decals on Yanmar JH4 series engines.

Product Overview

Yanmar JH4 Features and Applications

Details the characteristics and intended uses of the Yanmar JH4 series engines.

New Engine Break-In

Guidelines for the initial 50 hours of engine operation for optimal performance and longevity.

Component Identification

Identifies and illustrates major engine components for different JH4 models.

Control Equipment

Explains the instrument panel and remote control handle for engine operation.

Before You Operate

Diesel Fuel

Details recommended diesel fuel specifications for optimal engine performance and compliance.

Engine Oil

Specifies recommended engine oil types, viscosity, and handling for Yanmar engines.

Marine Gear or Sail Drive Oil

Outlines the recommended oils for marine gear and sail drive units.

Engine Coolant

Provides details on the recommended antifreeze/coolant for the engine's cooling system.

Cranking the Engine

Procedures for starting the engine, especially after periods of non-use.

Daily Checks

Essential daily checks to ensure the engine is in good operating condition before use.

Engine Operation

Starting the Engine

Step-by-step instructions for safely starting the Yanmar engine.

After the Engine Has Started

Checks and procedures to perform immediately after the engine starts.

Remote Control Handle Operation

How to use the remote control handle for acceleration, deceleration, and shifting.

Shutting Down the Engine

Proper procedures for safely shutting down the Yanmar engine.

Periodic Maintenance

Safety Precautions

Essential safety warnings and precautions related to engine maintenance.

EPA Maintenance Requirements

Requirements for maintaining engine performance and compliance with EPA emission standards.

Periodic Maintenance Schedule

A summary of maintenance items and intervals for keeping the engine in good condition.

After Initial 50 Hours of Operation

Initial maintenance procedures to be performed after the first 50 hours of engine use.

Every 50 Hours of Operation

Regular maintenance tasks to be performed every 50 hours or monthly.

Every 250 Hours of Operation

Maintenance tasks to be performed every 250 hours or annually.

Every 500 Hours of Operation

Maintenance tasks to be performed every 500 hours or every two years.

Every 1000 Hours of Operation

Major maintenance tasks to be performed every 1000 hours or every four years.

Troubleshooting

Troubleshooting After Starting

Checks to perform immediately after starting the engine if issues arise.

Troubleshooting Chart

A guide to identify probable causes and measures for engine symptoms.

Troubleshooting Information

Information to provide to a dealer or distributor for effective troubleshooting.

Long-Term Storage

Prepare Engine for Long-Term Storage

Procedures to protect the engine during extended periods of non-use.

Drain Seawater Cooling System

Steps to properly drain the seawater cooling system to prevent damage.

Specifications

Principal Engine Specifications

Detailed technical specifications for the Yanmar JH4 series engines.

3JH4E Engine Specifications

Specific technical data for the 3JH4E model.

4JH4AE Engine Specifications

Specific technical data for the 4JH4AE model.

4JH4-TE Engine Specifications

Specific technical data for the 4JH4-TE model.

4JH4-HTE Engine Specifications

Specific technical data for the 4JH4-HTE model.

System Diagrams

Piping Diagrams

Notations and diagrams illustrating the engine's piping systems.

3JH4E Engine System Diagrams

Diagrams illustrating the system components for 3JH4E engines.

4JH4AE Engine System Diagrams

Diagrams illustrating the system components for 4JH4AE engines.

4JH4-TE/HTE Engine System Diagrams

Diagrams illustrating the system components for 4JH4-TE/HTE engines.

Wiring Diagrams

3JH4E - B-Type Instrument Panel Wiring

Wiring diagram for the 3JH4E with a B-Type instrument panel.

4JH4AE - B-Type Instrument Panel Wiring

Wiring diagram for the 4JH4AE with a B-Type instrument panel.

4JH4-TE/HTE - C x B Type Panel Wiring

Wiring diagram for 4JH4-TE/HTE with C x B Type Panel.

EPA Warranty USA Only

Yanmar Emission Control System Warranty

Details Yanmar's limited emission control system warranty for the US market.

Your Warranty Rights and Obligations

Outlines the rights and responsibilities of the engine owner regarding the warranty.

Emission System Warranty

Non-Road Emission System Warranty

Warranty details for non-road compression-ignition engines regarding emission systems.

Manufacturer's Warranty Period

Defines the warranty duration based on engine power rating and usage hours.

Owner's Warranty Responsibilities

Details the owner's duties for maintaining warranty coverage.

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