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Yanmar 3JH3BE User Manual

Yanmar 3JH3BE
48 pages
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Table of Contents

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Yanmar 3JH3BE Specifications

General IconGeneral
BrandYanmar
Model3JH3BE
CategoryEngine
LanguageEnglish

Summary

1. For Your Safety

1.1 Warning Symbols

Explains the meaning of DANGER, WARNING, and CAUTION symbols used in the manual.

1.2 Safety Precautions

Provides crucial safety instructions for operating and handling the engine to prevent injury.

1.3 Warning Labels

Details the location and part numbers of important warning labels on the engine.

2. Product Explanation

2.1 Use, Driving System, Etc.

Describes the engine's application, drive systems, and installation considerations.

Detail of Name Plate

Explains the information found on the engine and marine gear name plates.

2.2 Engine Specifications

Lists detailed technical specifications for various engine models, including dimensions and performance.

2.3 Names of Parts

Identifies and illustrates the key components of the engine on both operation and non-operation sides.

2.4 Major Servicing Parts

Lists and describes the function of essential parts that require periodic servicing or replacement.

2.5 Control Equipment

Describes the control systems, including the instrument panel and its components.

2.5.1 Control Panel

Details the layout and functions of the B-2 and C-type control panels and their indicators.

2.5.2 Single Lever Remote Control Handle

Explains the operation of the optional Morse-type single lever remote control handle.

2.5.3 Stopping Equipment

Details the manual and electric methods for stopping the engine.

3. Operation

3.1 Fuel Oil, Lube Oil, and Cooling Water

Covers the selection, handling, and system details for fuel oil, lube oil, and cooling water.

3.1.1 Fuel Oil

Provides guidance on selecting, handling, and the fuel system configuration for diesel fuel.

3.1.2 Lube Oil

Details the selection and handling procedures for engine and marine gear lube oils.

3.1.3 Cooling Water

Explains the importance of checking cooling water and the use of antifreeze/antirust.

3.2 Before Initial Operation

Outlines the essential steps to perform before operating the engine for the first time.

3.2.1 Supply Fuel Oil

Instructs on cleaning the fuel tank and system and filling with appropriate fuel.

3.2.2 Supply Engine Lube Oil

Details how to fill the engine with lube oil to the correct level using the dipstick.

3.2.3 Supply Clutch Lube Oil

Explains the procedure for filling the marine gear with lube oil to the specified level.

3.2.4 Supply Cooling Water

Guides on supplying cooling water, adding antirust/antifreeze, and closing drain cocks.

3.2.5 Cranking

Provides steps for distributing lube oil by cranking the engine before initial operation after a long disuse.

3.2.6 Check and Resupply Lube Oil and Cooling Water

Describes conducting a trial operation and checking/resupplying oil and water levels.

3.3 Operating Your Engine

Provides daily inspection routines and checks before starting the engine.

3.3.1 Inspection Before Starting

Details visual checks, fuel level, lube oil, clutch oil, and cooling water levels before engine start.

3.3.2 How to Start the Engine

Outlines the procedures for starting the engine using the electric operation system.

3.3.3 Operation

Covers engine acceleration, deceleration, and clutch operation for forward, neutral, and reverse.

3.3.4 Cautions During Operation

Highlights critical operating cautions, including water discharge, exhaust color, vibrations, alarms, and leaks.

3.3.5 Stopping the Engine

Details the correct procedures for stopping the engine manually or electrically to prevent damage.

3.4 Long Term Storage

Provides instructions for preparing the engine for long-term storage, including draining water.

4. Maintenance & Inspection

4.1 General Inspection Rules

Covers general principles for conducting periodic inspections and servicing for safety and longevity.

4.2 List of Periodic Inspection Items

Summarizes daily and periodic inspection items based on usage intervals.

4.3 Periodic Inspection Items

Details specific inspection and replacement procedures for various intervals.

4.3.1 Inspection on Initial 50 Hrs. of Operation (or after 1 Month)

Outlines the first-time replacement of engine lube oil, filter, and clutch oil.

4.3.2 Inspection Every 50 Hours (or Monthly)

Describes periodic checks and adjustments for the intake/exhaust valves, remote control cables, and fuel system.

4.3.3 Inspection Every 150 hours.

Specifies replacing the engine oil and clutch lube oil at 150-hour intervals.

4.3.4 Inspection Every 300 Hrs.

Details the replacement of the fuel filter and adjusting the cooling water pump belt tension.

4.3.5 Inspection Every 600 Hrs.

Covers replacing fresh water cooling water and inspecting inner parts of the seawater pump.

4.4 EPA Requirements*

Outlines EPA requirements for emissions compliance, including environmental conditions and fuel/oil specifications.

4.4.1 ΕΡΑ Certification Plate

Shows the location and details of the EPA certification plate attached to the engine.

4.4.2 Conditions to Insure Compliance with Emission Standards

Details the conditions necessary to ensure the engine meets EPA emission standards.

4.4.3 Inspection and Maintenance

Specifies inspection and maintenance for EPA-related parts, particularly fuel system components.

5. Trouble and Troubleshooting

Trouble

Lists common engine problems, their probable causes, and recommended troubleshooting measures.

Consulting Your Yanmar Dealer or Distributor

Advises on referring difficult problems to a dealer and the information to provide when reporting issues.

Warranty Service

Guides owners on warranty service procedures and the information required to assist with issues.

6. Piping Diagram

7. Wiring Diagrams

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