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Yanmar 3JH4CE User Manual

Yanmar 3JH4CE
214 pages
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3JH4(B)(C)(M)E
M9961-03E090
Service Manual

Table of Contents

Questions and Answers:

Yanmar 3JH4CE Specifications

General IconGeneral
BrandYanmar
Model3JH4CE
CategoryEngine
LanguageEnglish

Summary

FOREWORD AND SAFETY PRECAUTIONS

FOREWORD

Introduction to the service manual, emphasizing engine construction and functions.

SAFETY LABELS AND PRECAUTIONS

Outlines safety marks, work area rules, and operational precautions.

PRECAUTIONS FOR SERVICE WORK

Details safety and procedural guidelines for performing service tasks.

GENERAL INFORMATION

1.1 Exterior Views

Illustrates external views of the engine with component labels.

1.2 Specifications

Provides detailed technical specifications for different engine models.

1.3 Engine Outline

Shows dimensional drawings and outlines of the engine.

1.4 Piping Diagrams

Illustrates the piping configurations for various systems.

1.5 Exhaust Gas Emission Regulation

Covers emission regulations and engine identification.

INSPECTION AND ADJUSTMENT

2.1 Periodic Maintenance Schedule

Outlines the schedule for routine engine inspections and maintenance.

2.2 Periodic Inspection and Maintenance Procedure

Details procedures for daily, 50-hour, 250-hour, and 1000-hour inspections.

2.3 Adjusting the no-load maximum or minimum speed

Explains how to adjust engine idle and maximum speeds.

2.4 Sensor Inspection

Covers inspection procedures for oil pressure and thermo switches.

2.5 Thermostat inspection

Details how to inspect and test the engine thermostat.

2.6 Adjusting Operation

Provides steps for performing post-maintenance engine adjustments and test runs.

2.7 Long storage

Offers instructions for properly storing the engine for extended periods.

TROUBLESHOOTING

3.1 Preparation before troubleshooting

Outlines steps for preparing to diagnose engine problems.

3.2 Quick Reference Chart for Troubleshooting

Provides a guide for quickly identifying and resolving common engine issues.

3.3 Troubleshooting (Concerning engine and fuel injection equipment)

Addresses common malfunctions related to the engine and fuel injection system.

3.4 Troubleshooting by measuring Compression Pressure

Explains how to diagnose issues by measuring engine compression pressure.

DISASSEMBLY AND REASSEMBLY

4.1 Disassembly and Reassembly Precautions

Emphasizes careful disassembly and part management.

4.2 Disassembly and Reassembly Tools

Lists all necessary tools, including general, special, and measuring instruments.

4.3 Disassembly and Reassembly 4.3.1 Disassembly

Offers detailed, step-by-step instructions for disassembling the engine.

4.3 Disassembly and Reassembly 4.3.2 Reassembly

Provides detailed, step-by-step instructions for reassembling the engine.

INSPECTION AND SERVICING OF BASIC ENGINE PARTS

5.1 Cylinder Block

Covers inspection, cleaning, and replacement of cylinder block parts.

5.2 Cylinder Head

Details inspection and servicing procedures for the cylinder head assembly.

5.3 Piston and Piston Pins

Explains inspection and servicing of pistons, pins, and rings.

5.4 Connecting Rod

Covers inspection and servicing of connecting rods and crank pin metals.

5.5 Crankshaft and Main Bearing

Details inspection and servicing of the crankshaft and main bearings.

5.6 Camshaft and Tappets

Covers inspection and servicing of the camshaft, tappets, and push rods.

5.7 Timing Gear

Provides inspection procedures for timing gears and backlash measurement.

5.8 Flywheel and Housing

Covers inspection of the flywheel, housing, and damper disc.

FUEL INJECTION EQUIPMENT

6.1 Fuel Injection Pump/Governor

Details the fuel injection pump and governor system.

6.2 Fuel Feed Pump

Explains the construction, specifications, and inspection of the fuel feed pump.

6.3 Fuel Filter

Covers the specifications and inspection of the fuel filter.

COOLING WATER SYSTEM

9.1 Cooling Water System

Explains the indirect seawater/fresh water cooling system.

9.2 Seawater Pump

Details the specifications, disassembly, inspection, and reassembly of the seawater pump.

9.3 Fresh Water Pump

Covers the construction, specifications, and inspection of the fresh water pump.

9.4 Heat Exchanger

Explains the construction, specifications, and servicing of the heat exchanger.

9.5 Pressure cap and coolant recovery tank

Details the construction and function of the pressure cap and coolant recovery tank.

9.6 Thermostat

Covers the function, construction, and testing of the thermostat.

ELECTRICAL SYSTEM

12.1 Electrical System

Provides an overview of the engine's electrical system and wiring diagrams.

12.2 Battery

Covers battery capacity, cable specifications, and maintenance.

12.3 Starting Motor

Details the starting motor's specifications, characteristics, and structure.

12.4 Alternator Standard, 12V/60A

Lists specifications and inspection procedures for the 12V/60A alternator.

12.7 Warning Devices

Explains oil pressure and cooling water temperature alarms and sender units.

SERVICE STANDARDS

13.1 Engine Tuning

Lists standard specifications for engine tuning parameters like valve clearance and pressures.

13.2 Engine Body

Provides standard measurements for cylinder head, camshaft, and crankshaft components.

14. TIGHTENING TORQUE FOR BOLTS AND NUTS

Lists tightening torques for major engine bolts and nuts.

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