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Yanmar 3JH2 Series User Manual

Yanmar 3JH2 Series
308 pages
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3JH2 Series
2000. 3. 10
MARINE DIESEL ENGINE
SERVICE MANUAL
0000A0A1015-9112

Table of Contents

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Yanmar 3JH2 Series Specifications

General IconGeneral
AspirationNaturally Aspirated
Series3JH2 Series
Cooling SystemFresh Water Cooling
Starting SystemElectric Start
Lubrication SystemForced Lubrication
Direction of RotationCounterclockwise, viewed from flywheel side

Summary

Chapter 1: General Engine Information

1. Exterior Views: Engine Identification

Illustrations detailing the external components of the 3JH2 series engines.

2. Engine Specifications

Detailed technical specifications for 3JH25A, 3JH30A, and 3JH2-TE engine models.

3. Engine Outline and Dimensions

Provides engine outlines and dimensional drawings for various 3JH2 models.

4. Performance Curves

Graphs illustrating performance characteristics like power, torque, and fuel consumption.

5. Piping Diagrams

Schematic diagrams showing the routing of fuel, oil, and cooling systems.

Chapter 2: Basic Engine Parts

1. Cylinder Block: Inspection and Maintenance

Procedures for inspecting and maintaining the cylinder block, including crack checks.

2. Cylinder Head: Components and Checks

Details on the cylinder head construction, inspection, and valve seating.

3. Pistons and Piston Pins

Information on piston and piston pin construction, measurement, and replacement.

4. Connecting Rod: Inspection and Measurement

Guidance for inspecting connecting rods, including twist, parallelism, and clearance.

5. Crankshaft and Main Bearing

Details on crankshaft and main bearing inspection, measurement, and replacement.

6. Camshaft and Tappets

Procedures for inspecting camshaft and tappet dimensions and wear.

7. Timing Gear

Information on timing gear inspection, back lash, and timing marks.

8. Flywheel and Housing

Specifications and dimensions for the flywheel and housing assembly.

Chapter 3: Fuel Injection Equipment

1. Fuel Injection Pump Service Data

Service data for fuel injection pumps, including adjustment and calibration specifications.

2. Governor: Disassembly and Inspection

Procedures for disassembling, inspecting, and reassembling the governor.

3. Fuel Injection Pump: Disassembly and Reassembly

Step-by-step instructions for disassembling and reassembling the fuel injection pump.

4. Fuel Injection Pump and Governor Adjustment

Guidance on adjusting fuel injection pump and governor settings for optimal performance.

5. Fuel Feed Pump

Construction, specifications, and inspection of the fuel feed pump.

6. Fuel Injection Nozzle

Information on fuel injection nozzle function, inspection, and adjustment.

7. Troubleshooting Fuel Injection System

Diagnosing and resolving common faults in the fuel injection system.

8. Tools for Fuel System

List and application of specialized tools for fuel system maintenance.

9. Fuel Filter

Specifications and maintenance procedures for the fuel filter.

10. Fuel Tank (Optional)

Specifications for the optional fuel tank.

Chapter 4: Intake and Exhaust System

1. Intake and Exhaust System

Description of the intake and exhaust systems for 3JH2 engines.

2. Turbocharger

Specifications, construction, and maintenance of the turbocharger.

3. Mixing Elbow

Construction and inspection of the mixing elbow for exhaust systems.

Chapter 5: Lubrication System

1. Lubrication System Overview

Diagram and explanation of the engine's lubrication system flow.

2. Lube Oil Pump Construction and Inspection

Details on the lube oil pump's construction, specifications, and inspection methods.

3. Lube Oil Filter Maintenance

Information on lube oil filter construction and replacement procedures.

4. Oil Pressure Control Valve

Construction and replacement of the oil pressure control valve.

5. Lube Oil Cooler

Construction and inspection of the lube oil cooler.

6. Piston Cooling Nozzle

Construction and inspection of the piston cooling nozzle.

7. Rotary Waste Oil Pump (Optional)

Construction and inspection of the optional rotary waste oil pump.

Chapter 6: Cooling Water System

1. Cooling Water System Overview

Description of the cooling water circulation system and component functions.

2. Sea Water Pump

Construction, specifications, and inspection of the sea water pump.

3. Fresh Water Pump

Construction, specifications, and inspection of the fresh water pump.

4. Heat Exchanger

Construction, specifications, and inspection of the heat exchanger.

5. Pressure Cap and Sub Tank

Construction, specifications, and inspection of the pressure cap and sub tank.

6. Thermostat

Function, construction, and testing of the thermostat.

7. Kingston Cock (Optional)

Construction and inspection of the optional Kingston cock.

8. Sea Water Filter (Optional)

Description of the optional sea water filter and its maintenance.

9. Bilge Pump and Bilge Strainer (Optional)

Specifications for the optional bilge pump and strainer.

Chapter 7: Reduction and Reversing Gear

1. Construction of Marine Gears

Detailed construction and specifications for KM3A, KM3P1, KM3P3, KM35P1 marine gears.

2. Shifting Device Operation

Explanation of the shifting mechanism, clutch operation, and adjustments.

3. Inspection and Servicing of Gearbox

Procedures for inspecting and servicing clutch, bearings, gears, and drive cones.

4. Disassembly Procedures

Step-by-step instructions for disassembling the reduction and reversing gear.

5. Reassembly Procedures

Step-by-step instructions for reassembling the reduction and reversing gear.

Chapter 8: Remote Control

1. Remote Control System Description

Overview of the remote control system components and function.

2. Remote Control Installation

Instructions for installing speed control, clutch control, and engine stop cables.

3. Remote Control Inspection

Checks and adjustments for ensuring proper operation of the remote control.

4. Remote Control Adjustment

Procedures for adjusting the shift and throttle controls.

Chapter 9: Electrical System

1. Electrical System Overview

System diagrams for electrical parts, including B2 and C types.

2. Battery: Construction and Maintenance

Details on battery construction, capacity, cables, and charging procedures.

3. Starter Motor: Components and Service

Information on starter motor construction, disassembly, and inspection.

4. Alternator: Specifications and Function

Specifications, features, and operating principles of the alternator.

5. Instrument Panel Layout

Diagrams showing the layout of B2 and C type instrument panels.

6. Warning Devices

Description and troubleshooting for oil pressure and water temperature warning devices.

7. Air Heater (Optional)

Specifications and mounting details for the optional air heater.

8. Electric Engine Stopping Device (Optional)

Details on the optional electric engine stopping device and its wiring.

9. Tachometer

Specifications, construction, and troubleshooting for the tachometer.

10. Alternator 12V/80A (Optional)

Specifications and construction of the optional 12V/80A alternator.

Chapter 10: Disassembly and Reassembly

1. Disassembly and Reassembly Precautions

General precautions and guidelines for disassembling and reassembling the engine.

2. Disassembly and Reassembly Tools

Lists specialized tools and general hand tools required for disassembly and reassembly.

3. Disassembly and Reassembly Procedures

Detailed step-by-step procedures for engine disassembly and reassembly.

4. Bolt/Nut Tightening Torque

Table of specified tightening torques for various bolts and nuts.

5. Test Running Procedures

Instructions for performing test runs after engine assembly.

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