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Yanmar 3HM User Manual

Yanmar 3HM
240 pages
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YANMAR
DIESEL
INBOARD
SHOP
MANUAL
ONE, TWO
s,
THREE
CYLINDER
ENGINES

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Yanmar 3HM Specifications

General IconGeneral
BrandYanmar
Model3HM
CategoryEngine
LanguageEnglish

Summary

Quick Reference Data

TUNE-UP SPECIFICATIONS

Provides tune-up specifications for various Yanmar engine models, including idle and full throttle RPM.

APPROXIMATE ENGINE OIL CAPACITIES

Lists approximate engine oil capacities for different Yanmar engine models in quarts and liters.

ENGINE MODELS

Details engine models, displacement, horsepower, transmission, and gearbox ratios for Yanmar marine engines.

Chapter One: General Information

SAFETY FIRST

Outlines essential safety rules for servicing the machine to prevent injury and equipment damage.

SERVICE HINTS

Offers practical advice for performing service procedures, handling parts, and ensuring proper assembly.

BASIC HAND TOOLS

Lists essential hand tools required for repairs and emphasizes the importance of quality tools for durability.

PRECISION MEASURING TOOLS

Lists and describes essential precision tools required for accurate measurements during service.

Chapter Two: Troubleshooting

STARTING SYSTEM

Explains the components and operation of the typical starter circuit for diagnosing issues.

FUEL SYSTEM

Introduces the fuel system and its importance for engine operation, emphasizing clean fuel.

COOLING SYSTEM

Introduces the cooling system and its role in engine temperature regulation, covering common problems.

ENGINE NOISES

Discusses how engine noises can indicate internal problems and provides methods for identification.

Chapter Three: Operation, Lubrication, Maintenance and Tune-up

PREOPERATIONAL CHECKS

Lists essential checks to perform before starting the engine each day for safety and readiness.

Engine Oil and Filter Change

Provides intervals and procedures for changing engine oil and filters to maintain lubrication.

Bleeding air from the fuel system

Outlines the procedure for purging air from the fuel system to ensure proper operation and prevent misfire.

Drive Belts

Stresses the importance of inspecting and properly tensioning drive belts for safe and reliable component operation.

Chapter Four: Lay-up and Fitting Out

LAY-UP

Provides procedures for preparing the boat engine for storage to prevent damage from freezing or corrosion.

FITTING OUT

Provides steps for preparing the boat and engine for use after storage, including inspections and checks.

Chapter Five: Single-Cylinder Engines

DIESEL ENGINE FUNDAMENTALS

Explains the basic principles of diesel engine operation, focusing on compression ignition and fuel injection.

ENGINE REMOVAL PRECAUTIONS

Emphasizes critical safety precautions when removing the engine due to its weight and potential hazards.

CYLINDER HEAD

Introduces the cylinder head as a major engine component and outlines its removal procedure for service.

Piston/Cylinder Bore Check

Guides on measuring piston diameter and cylinder bore for wear and out-of-roundness to ensure proper fit.

Chapter Six: Multicylinder Engines

ENGINE REMOVAL PRECAUTIONS

Emphasizes critical safety precautions when removing the engine due to its weight and potential hazards.

CYLINDER HEAD TIGHTENING SEQUENCE

Provides the critical sequence and torque values for tightening cylinder head bolts for proper assembly.

Piston/Connecting Rod Removal

Details the procedure for removing the piston and connecting rod assembly from the engine cylinder.

Chapter Seven: Fuel Injection and Governor Systems

FUEL INJECTION FUNDAMENTALS

Explains the basic principles of diesel engine operation, focusing on compression ignition and fuel injection.

FUEL INJECTION TIMING

Explains the importance of correct fuel injection timing for optimal combustion and performance.

GOVERNOR SYSTEM

Introduces the governor system and its role in regulating engine speed regardless of load.

Chapter Eight: Cooling System

Seawater (Standard) Cooling System

Explains the operation of the standard seawater cooling system, including its components and function.

Freshwater (Closed) Cooling System

Introduces closed cooling systems, their components, and maintenance needs for corrosion protection.

THERMOSTAT

Explains the thermostat's role in controlling coolant circulation and its testing procedures.

Chapter Nine: Electrical System

BATTERY

Discusses battery types, recommendations, and critical safety precautions for handling and maintenance.

CHARGING SYSTEM

Describes the charging system components and preliminary testing procedures for diagnosis.

STARTING SYSTEM

Covers the components and service procedures for the starter motor, solenoid, and related switches.

Chapter Ten: Transmission—KM Series

OPERATION

Explains the basic design and operation of the KM series transmissions, including gear engagement.

BEARING ADJUSTMENT

Details the procedure for adjusting bearing preload using shims for proper shaft rotation.

DRIVE DISC

Explains the function of the drive disc in transmitting power and its inspection criteria.

Chapter Eleven: Transmission—KBW Series

OPERATION

Explains the basic design and operation of the KBW series transmissions, including gear engagement.

REMOVAL/INSTALLATION

Outlines general procedures for removing and installing the transmission from the engine.

DRIVE DISC

Explains the function of the drive disc in transmitting power and its inspection criteria.

WIRING DIAGRAMS

EARLY MODELS WITH LARGE INSTRUMENT PANEL

Provides electrical wiring diagrams for early models with a large instrument panel.

LATE MODELS WITH LARGE INSTRUMENT PANEL

Shows wiring diagrams for late models equipped with a large instrument panel.

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