Contents
QUICK
REfERENCE DATA • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • . • • • • • . •
IX
CHAPTER
ONE
GENERAL
INfORMATION
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t
Manual organization. . . . . . . . . . . . . . . . . . . . . . . . . I
Notes, cautions and warnings 2
Safety first. 2
Service hints 3
Parts replacement 4
Torque specifications 4
Fasteners 4
CHAPTER
TWO
Lubricants 8
RTV gasket sealant 9
Threadlock 9
Basic hand tools 9
Precision measuring tools 13
Mechanic's tips 16
Bearing replacement. 18
Seals 23
TROUBLESHOOTING
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26
Starting system 27
Charging system 31
Charging system tests 31
Fuel system 32
Cooling system 34
Engine exhaust smoke 35
Engine noises 35
Engine troubleshooting 36
Cooling system 36
Lubrication system 36