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Yanmar D27 User Manual

Yanmar D27
142 pages
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Table of Contents

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Yanmar D27 Specifications

General IconGeneral
BrandYanmar
ModelD27
CategoryOutboard Motor
LanguageEnglish

Summary

General

Specifications

Detailed specifications and dimensions for D27A and D36A models.

Exterior View

Visual representations of the engine's exterior with key dimensions.

Cross-sectional View

Internal engine views illustrating component layout and dimensions.

Disassembly and Reassembly

Preparations Before Disassembly and Reassembly

Essential guidelines and visual symbols for safe disassembly.

Tools, Measuring Instruments and Service Equipment

Lists specialized tools and equipment required for service.

Exploded View of Parts

Visual breakdown of engine and drive unit components for identification.

Reassembly Procedures

Step-by-step instructions for engine component reassembly.

Reassembly Procedures for Drive Unit

Detailed steps for reassembling the drive unit components.

Inspection and Service Procedures for Engine Parts

Inspection and Service Procedures for Engine Parts

General guidelines for inspecting and servicing engine components.

Cylinder block

Procedures for inspecting and servicing the cylinder block and liner.

Piston and Connecting Rod

Inspection and service for pistons, rings, and connecting rods.

Crankshaft

Procedures for crankshaft inspection, measurement, and journal checks.

Camshaft

Inspection and measurement of camshaft and journal dimensions.

Cylinder Head

Inspection and servicing procedures for the cylinder head, including valve seats.

Valve Arm Case

Procedures for inspecting and servicing the valve arm case.

Intake/Exhaust Valve Arm and Unit Injector

Inspection and adjustment of valve arms and unit injectors.

Thermostat

Procedures for inspecting and servicing the thermostat.

Unit Injector

Specifications, inspection, and adjustment of the unit injector.

Governor

Inspection and adjustment procedures for the engine governor.

Reassembling and Servicing of Drive Unit

Swivel/Steering Bracket

Procedures for reassembling the swivel and steering bracket.

Clamp Bracket

Instructions for installing and servicing the clamp bracket.

Upper Case

Procedures for reassembling and servicing the upper case.

Bottom Cowling and Fitting Parts

Reassembly and fitting of bottom cowling and related parts.

Lower Gear Case

Procedures for reassembling and servicing the lower gear case.

Cooling Water Pump and Cooling Water Piping

Reassembly and servicing of the cooling water pump and piping.

Steering Handle

Procedures for servicing the steering handle assembly.

Hydraulic Cylinder

Reassembly and servicing procedures for the hydraulic cylinder.

Electric-hydraulic Tilting

Procedures for servicing the electric-hydraulic tilting system.

Connecting the Upper Case with Steering Bracket

Steps to connect the upper case and steering bracket.

Piping Diagram

Piping Diagram

Schematic diagrams illustrating fuel, oil, and cooling water piping systems.

Electric Equipment

Generator

Specifications and operational details for the generator.

Starting Motor (Reduction Gear)

Specifications and functions of the starting motor.

Warning Device

Details and functioning of the engine warning systems.

Wiring Diagram

Electrical wiring schematics for various system configurations.

Service Standard

Service Standard Table (Engine)

Tables listing standard dimensions and wear limits for engine parts.

Service Standard Table (Drive Unit)

Tables listing standard dimensions and wear limits for drive unit parts.

Main Bolt Tightening Torque

Main Bolt Tightening Torque

Specified torque values for main engine and drive unit bolts.

Backlash Adjustment

Backlash Adjustment

Procedures for adjusting backlash in the drive unit gears.

Periodical Inspection

Periodical Inspection Table

Schedule and tasks for routine maintenance and inspection.

Option

Diesel Outboard Propeller Guard Holes

Information on fitting propeller guard holes as an option.

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