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YOKOGAWA DY040 User Manual

YOKOGAWA DY040
138 pages
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User’s
Manual
Yokogawa Electric Corporation
IM 01F06A00-01E
Model DY
Vortex Flowmeter
(Integral Type, Remote Type)
Model DYA
Vortex Flow Converter
(Remote Type)
IM 01F06A00-01EN
13th Edition

Table of Contents

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YOKOGAWA DY040 Specifications

General IconGeneral
ModelDY040
Digits4
Frequency Range50/60Hz
Measurement TypeVoltage, Current
Accuracy±0.5% of reading
Power Supply100-240V AC, 50/60Hz
Operating Temperature0 to 50 °C
Storage Temperature-20 to 60 °C
Dimensions96 x 96 x 100 mm

Summary

Introduction

Safety and Modification Precautions

General safety precautions for personnel and equipment, including warnings for improper use.

Using the Vortex Flowmeter Safely

Essential safety guidelines for installation, wiring, operation, maintenance, and specific types.

1. Handling Precautions

2. Installation

Precautions Regarding Installation Locations

General guidance on selecting suitable locations for installation.

Precautions Regarding Piping

Guidelines and warnings related to piping connections and fluid handling.

Piping for Avoiding Bubbles

Recommendations for piping to prevent gas bubble generation in liquid flow.

Cryogenic and High process Temperature Version Insulation

Specific insulation instructions for cryogenic and high-temp versions.

Installing the Vortex Flow meter

Detailed instructions for installing wafer and flange type flowmeters.

Installation of Wafer Type Vortex Flowmeter

Step-by-step guide for installing wafer type flowmeters with diagrams.

Installation of Flange Type Vortex Flowmeter

Step-by-step guide for installing flange type flowmeters.

Installation of remote Type Converter

Instructions for mounting the remote type converter unit.

3. Wiring

Wiring Precautions

General safety and handling precautions before performing wiring.

Wiring for Output Condition

Explanation of wiring methods for different output signal configurations.

Connection

Terminal layout and connection samples for integral and remote types.

Connection of the Remote Type Signal Cable

Instructions for connecting the signal cable between the remote detector and converter.

Method of Finishing the Signal Cable End(DYC)

Step-by-step instructions for preparing signal cable ends for flowmeter and converter.

Wiring Cautions

General safety and handling precautions during wiring.

Grounding

Requirements and methods for proper grounding of the instrument.

4. Basic Operating Procedures

Change the Display Mode from % Display to Engineering Unit

Procedure to change the display mode from percentage to engineering units.

Indicate the Total Rate in the Lower Display

Procedure to configure the lower display to show the total rate.

Setting Mode

Overview of the setting mode used for checking and rewriting parameters.

Structure of Setting Mode Display

Explanation of the setting mode display structure and parameter list.

Indicator Construction and Parameter Setting Procedure

Flowchart detailing the indicator's construction and parameter setting process.

Method of Parameter Setting

Step-by-step guide for inputting numeric data for parameter settings.

Operation for the BRAIN Terminal (BT200)

Procedures for operating the instrument using the BT200 terminal.

Connection Method for the BT200

How to connect the BT200 terminal for communication with the instrument.

Displaying Flow Rate Data

Procedure to display flow rate data on the BT200 screen.

Setting Parameters

Methods for setting parameters using the BRAIN Terminal (BT200).

Operation via HART configuration tool

Procedures for operating the instrument using a HART configuration tool.

Matching of instrument (digitalYEWFLO) DD and HART Configuration Tool’s DD

Ensuring compatibility between instrument DD and HART tool DD.

Interconnection between digitalYEWFLO and HART Configuration Tool

Wiring diagram for connecting the HART tool to the instrument.

Data Renewing and Upload/download function

Functions for renewing data and transferring parameters to/from the HART tool.

Self-diagnostic

Accessing self-diagnostic functions via the HART configuration tool.

Software Write Protect

Using the write protect function to secure configuration data.

HART Specific Functions

Specific functions available via HART communication.

5. Parameter Setup

Parameter Setup

General information on parameter setup before factory shipment.

Multi-Variable Type Parameter (Only for /MV)

Specific setup requirements for multi-variable type instruments.

Parameters List

Description of the parameter list structure and attributes.

Item B : Easy Setting

Parameters for principal operations of the digitalYEWFLO.

Item F : Thermometer (Only for Option Code /MV)

Parameters for thermometer setup, available for /MV option code.

Item H : Adjust.

Parameters for fine-tuning and adjustment of instrument settings.

Item J : Test

Parameters related to testing instrument outputs.

Item C : BASIC SETUP

Parameters for basic setup and configuration.

Flowrate span

Setting the flow rate span value.

Item E : Detector Setup

Parameters for detector setup, pre-configured at the factory.

Flow span

Setting the flow span value.

Item H (ADJUST)

Parameters for adjusting instrument settings.

Error Code Lists

List of error codes, their causes, and recovery measures.

6. Operation

Adjustment

Procedures for adjusting the flowmeter's zero, span, and loop tests.

Adjustment for Manual Mode

Procedures for manual adjustments when the indicator reads over zero at zero flow.

7. Maintenance

Vortex Shedder Removal

Procedure for removing the vortex shedder assembly, including torque values.

8. Troubleshooting

CAUTION

Warning regarding amplifier unit and vortex shedder bar replacement.

Flow

Troubleshooting common flow-related errors and fluctuations.

Large flowmeter errors and flowrate reading fluctuates.

Diagnosing and resolving issues with large flowmeter errors.

After the output showed correctly, the indication goes down to zero at certain time.

Troubleshooting steps for output indication dropping to zero over time.

No output is indicated when the fluid is flowing.

Diagnostic flowchart for cases where no output is indicated during fluid flow.

Output is indicated at zero flow.

Diagnostic flowchart for situations where output is indicated at zero flow.

Flow (Only for /MV)

Troubleshooting specific flow issues for /MV models.

Start with this flow in case of /MV.

Diagnostic steps for flow issues when using the /MV model.

9. General Description

Standard Specifications

Key technical and performance specifications of the flowmeter.

Performance Specifications

Detailed performance metrics including fluid type, accuracy, and repeatability.

Model Suffix Codes

Explanation of model suffix codes for configuring flowmeters and converters.

DY Vortex Flowmeter (Integral Type, Remote Type)

Details on models, suffix codes, and specifications for DY series.

DYA Vortex Flowmeter Converter(Remote Type)

Details on models, suffix codes, and specifications for DYA converters.

Flowmeter Selection Guide

Guide for selecting flowmeters based on process connection and model code.

Option Specifications

Lists various optional features and their specifications.

Explosion Protected Type Options

Details on ATEX, CSA, and other explosion protection certifications.

Option Multi-Variable (Build in Temperature Sensor) Type (/MV)(*1)

Specifications for the multi-variable type with built-in temperature sensor.

OPTION REDUCED BORE TYPE (/R1) (*1)

Specifications for flowmeters with the reduced bore option.

Sizing

Guidelines for determining flowmeter size based on velocity and density.

Detailed Accuracy (for Table 9.5.3 Range of Fixed Accurancy Flow Velocity.)

Detailed accuracy specifications based on flow velocity.

Mass flow or Volumetric flow rate at Normal/Standard condition:

Accuracy data for mass/volumetric flow rates under normal conditions.

10. Explosion Protected Type Instrument

CENELEC ATEX (KEMA)

Details on ATEX certification requirements and technical data.

Special conditions for safe use

Specific safety conditions for using flameproof apparatus in explosive atmospheres.

Type of Protection “n”

Details on Type 'n' protection for flameproof apparatus.

Installation Diagram of Intrinsically safe (and Note)

Wiring diagram for intrinsically safe installation.

Installation Diagram of Type of Protection “n”

Wiring diagram for Type 'n' protection installation.

FM

Details on FM certification requirements and technical data.

SAA

Details on SAA certification requirements and technical data.

Installation Diagram

Wiring diagrams for SAA intrinsically safe and Type 'n' installations.

CSA

Details on CSA certification requirements and technical data.

Installation Diagram Intrinsically Safe (and Note)

Wiring diagram for CSA intrinsically safe installation.

Type “n” and Non-incendive

Diagrams and warnings for CSA Type 'n' and non-incendive installations.

TIIS

Details on TIIS certification requirements and technical data.

4. Installation of Flameproof Apparatus

6. Maintenance of Flameproof Apparatus

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