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York DNZ 024 - User Manual

York DNZ 024
24 pages
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ISO 9001
Certified Quality
Management System
CONTENTS
INSTALLATION SAFETY INFORMATION. . . . . . . . .3
GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MAINTENANCE AND RENEWAL PARTS. . . . . . . . .3
APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . .15
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . .19
See following pages for a complete Table of Contents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words:
NOTE, CAUTION, and WARNING. Notes
are intended to
clarify or make the installation easier. Cautions
are given to
prevent equipment damage. Warnings
are given to alert
installer that personal injury and/or equipment damage may
result if installation procedure is not handled properly.
INSTALLATION
MANUAL
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
CHAMPION
®
R-410A
SINGLE PACKAGE GAS/ELECTRIC
AIR-COOLED AIR CONDITIONERS
2, 2-1/2, 3, 3-1/2, 4 and 5 NOMINAL TON
WITH R-410A REFRIGERANT
MODELS: DNZ 024, 030, 036, 042, 048, and 060
66433-YIM-B-1004

Table of Contents

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Summary

INSTALLATION SAFETY INFORMATION

GENERAL

INSPECTION

MAINTENANCE AND RENEWAL PARTS

APPROVALS

NOMENCLATURE

INSTALLATION

LIMITATIONS

Units must be installed per national and local safety codes, including electrical and fuel gas codes.

LOCATION

Guidelines for selecting a suitable location for outdoor installation, considering air supply and side placement.

RIGGING OR HANDLING

Instructions for safely moving and lifting the unit, emphasizing proper sling use and fork-lift operation.

CLEARANCES

Details required clearances for unit operation and servicing, referencing specific tables for details.

DUCT WORK

Adaptation for downflow use and requirements for ductwork design and sizing according to ACCA standards.

ROOF CURB

Requirements for unit positioning on a roof curb to ensure proper fit and alignment.

FILTERS

Information on filter requirements, including single-phase units needing installer-provided filters.

CONDENSATE DRAIN

Recommendation for condensate trap installation and proper plumbing to local codes.

SERVICE ACCESS

Locations for accessing serviceable components like blower, gas control, and refrigerant connections.

POWER AND CONTROL WIRING

Field wiring must conform to NEC/CEC codes; unit must be grounded; fused disconnect switch required.

COMPRESSORS

Details on scroll compressors designed for R-410A, POE oil properties, and handling precautions.

PHASING

Explanation of three-phase scroll compressor rotation and how to correct misphasing for proper operation.

GAS PIPING

Proper gas piping sizing depends on flow rate, gas gravity, and run length; follow codes and tables.

GAS CONNECTION

Routing the gas supply line through designated holes and typical piping arrangements.

FLUE VENT HOOD

Instructions for installing the flue vent hood to ensure proper unit operation and safety warnings.

SEQUENCE OF OPERATION

HEATING

Step-by-step process of the unit's heating cycle, including thermostat activation and safety controls.

HEATING SAFETY CONTROLS

Description of safety controls like Limit Switch, Pressure Switch, Flame Sensor, Rollout Switch, and Auxiliary Limit Switch.

COOLING

Step-by-step process of the unit's cooling cycle, including thermostat activation and fan operation.

COOLING SAFETY CONTROLS

Description of safety controls for cooling, including High Pressure (HP) and Low Pressure (LP) switches.

CIRCULATING FAN

Details on how the circulating fan operates during FAN, HEAT, and COOL modes based on thermostat signals.

START-UP

PRE-START CHECK LIST

Essential checks to complete before starting the unit, including gas type and vent hood installation.

OPERATING INSTRUCTIONS

Step-by-step guide for safely starting the unit, including thermostat settings and gas valve operation.

TO TURN OFF GAS TO UNIT

Procedure for safely shutting off the gas supply to the unit, typically for maintenance or service.

POST-START CHECK LIST (GAS)

Checks to perform after the control circuit is energized and heating is operating, focusing on gas leaks and pressure.

MANIFOLD GAS PRESSURE ADJUSTMENT

Guidance on adjusting manifold gas pressure using the regulator screw on the automatic gas valve.

BURNER INSTRUCTIONS

Procedure for accessing and servicing the burners, requiring shut-off of gas and power.

HOT SURFACE PILOT INSTRUCTIONS

Instructions for adjusting the pilot flame using the adjustment screw and ensuring proper flame sensor coverage.

ADJUSTMENT OF TEMPERATURE RISE

Method for determining furnace temperature rise and calculating CFM based on readings.

DIRECT DRIVE BLOWER

Information on the direct drive, constant CFM blower motors and their relation to cooling CFM.

CHECKING GAS INPUT

Procedure for checking natural gas input by measuring time for meter dial revolutions and using gas rate tables.

TROUBLESHOOTING

R-410 A QUICK REFERENCE GUIDE

TYPICAL WIRING DIAGRAM NOTES

Notes regarding field wiring, motor protection, blower speed selection, and specific wiring configurations.

Summary

INSTALLATION SAFETY INFORMATION

GENERAL

INSPECTION

MAINTENANCE AND RENEWAL PARTS

APPROVALS

NOMENCLATURE

INSTALLATION

LIMITATIONS

Units must be installed per national and local safety codes, including electrical and fuel gas codes.

LOCATION

Guidelines for selecting a suitable location for outdoor installation, considering air supply and side placement.

RIGGING OR HANDLING

Instructions for safely moving and lifting the unit, emphasizing proper sling use and fork-lift operation.

CLEARANCES

Details required clearances for unit operation and servicing, referencing specific tables for details.

DUCT WORK

Adaptation for downflow use and requirements for ductwork design and sizing according to ACCA standards.

ROOF CURB

Requirements for unit positioning on a roof curb to ensure proper fit and alignment.

FILTERS

Information on filter requirements, including single-phase units needing installer-provided filters.

CONDENSATE DRAIN

Recommendation for condensate trap installation and proper plumbing to local codes.

SERVICE ACCESS

Locations for accessing serviceable components like blower, gas control, and refrigerant connections.

POWER AND CONTROL WIRING

Field wiring must conform to NEC/CEC codes; unit must be grounded; fused disconnect switch required.

COMPRESSORS

Details on scroll compressors designed for R-410A, POE oil properties, and handling precautions.

PHASING

Explanation of three-phase scroll compressor rotation and how to correct misphasing for proper operation.

GAS PIPING

Proper gas piping sizing depends on flow rate, gas gravity, and run length; follow codes and tables.

GAS CONNECTION

Routing the gas supply line through designated holes and typical piping arrangements.

FLUE VENT HOOD

Instructions for installing the flue vent hood to ensure proper unit operation and safety warnings.

SEQUENCE OF OPERATION

HEATING

Step-by-step process of the unit's heating cycle, including thermostat activation and safety controls.

HEATING SAFETY CONTROLS

Description of safety controls like Limit Switch, Pressure Switch, Flame Sensor, Rollout Switch, and Auxiliary Limit Switch.

COOLING

Step-by-step process of the unit's cooling cycle, including thermostat activation and fan operation.

COOLING SAFETY CONTROLS

Description of safety controls for cooling, including High Pressure (HP) and Low Pressure (LP) switches.

CIRCULATING FAN

Details on how the circulating fan operates during FAN, HEAT, and COOL modes based on thermostat signals.

START-UP

PRE-START CHECK LIST

Essential checks to complete before starting the unit, including gas type and vent hood installation.

OPERATING INSTRUCTIONS

Step-by-step guide for safely starting the unit, including thermostat settings and gas valve operation.

TO TURN OFF GAS TO UNIT

Procedure for safely shutting off the gas supply to the unit, typically for maintenance or service.

POST-START CHECK LIST (GAS)

Checks to perform after the control circuit is energized and heating is operating, focusing on gas leaks and pressure.

MANIFOLD GAS PRESSURE ADJUSTMENT

Guidance on adjusting manifold gas pressure using the regulator screw on the automatic gas valve.

BURNER INSTRUCTIONS

Procedure for accessing and servicing the burners, requiring shut-off of gas and power.

HOT SURFACE PILOT INSTRUCTIONS

Instructions for adjusting the pilot flame using the adjustment screw and ensuring proper flame sensor coverage.

ADJUSTMENT OF TEMPERATURE RISE

Method for determining furnace temperature rise and calculating CFM based on readings.

DIRECT DRIVE BLOWER

Information on the direct drive, constant CFM blower motors and their relation to cooling CFM.

CHECKING GAS INPUT

Procedure for checking natural gas input by measuring time for meter dial revolutions and using gas rate tables.

TROUBLESHOOTING

R-410 A QUICK REFERENCE GUIDE

TYPICAL WIRING DIAGRAM NOTES

Notes regarding field wiring, motor protection, blower speed selection, and specific wiring configurations.

York DNZ 024 Specifications

General IconGeneral
BrandYork
ModelDNZ 024
CategoryAir Conditioner
LanguageEnglish

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