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York ECO2 YPAL 050 User Manual

York ECO2 YPAL 050
168 pages
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INSTALLATION, OPERATION & MAIN TE NANCE
PACKAGED ROOFTOP
AIR CONDITIONING UNITS
Form 100.50-NOM6 (1207)
YPAL 050
YPAL 051
YPAL 060
YPAL 061
035-21979-002
New Release
DESIGN LEVEL F
SIMPLICITY ELITE CONTROL
LD13271

Table of Contents

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York ECO2 YPAL 050 Specifications

General IconGeneral
BrandYork
ModelECO2 YPAL 050
CategoryAir Conditioner
LanguageEnglish

Summary

General Safety Guidelines

Safety Symbols

Explains hazard symbols used in the document.

Document Information

Nomenclature

Explains how to interpret model numbers and component designations.

Section 1 – Introduction

Ecological and Economical Design

Discusses the unit's environmental and cost-saving features.

Heating Section

Details the available heating options for the unit.

Air Management, Controls, and Indoor Air Quality

Covers unit airflow, control systems, and air quality features.

Electrical and Service/Installation Features

Outlines electrical configurations and service/installation access.

Section 2 – Installation

Approvals and Limitations

Covers installation requirements, site selection, and clearances.

Rigging and Handling

Provides instructions for safely lifting and moving the unit.

Unit Weights and Center of Gravity

Lists unit weights and center of gravity data for installation planning.

Unit Placement

Discusses options for installing the unit at ground level or elevated.

Roof Curb Installation

Details the installation process for optional roof curbs.

General Arrangement Drawings

Shows dimensional drawings for unit configurations.

Curb Layout Drawings

Illustrates curb layout configurations for unit installation.

Physical Data

Electrical Data

Electrical Service Sizing

Provides guidance for calculating electrical service requirements.

Power Wiring and Electrical Service Sizing

Explains power supply requirements and calculations.

Single-Point Power Supply Wiring

Shows the wiring diagram for a single-point power connection.

Single-Point Power Supply Wiring with Non-Fused Disconnect

Illustrates wiring with a non-fused disconnect switch.

Dual-Point Power Supply Wiring

Details the wiring diagram for dual-point power connections.

Installation Details

Filters and Condensate Drain

Describes filter types and condensate drain requirements.

Air Hoods and Field Wiring

Details control wiring connections and installation of air hoods.

VAV Heat Relay and Supply Air Reset

Covers specific control inputs/outputs and communication features.

Field Control Wiring Connections Diagram

Illustrates typical field control wiring configurations.

Controls and Transducer Pneumatic Tubing

Discusses unit controller interface and pneumatic tubing installation.

Duct System Connections and Sound Transmission

Addresses air duct connection guidelines and noise control.

Gas Piping and Combustion Vent

Provides instructions for gas line installation and combustion vent.

Section 3 – Start-Up

Crankcase Heaters

Explains the function and operation of crankcase heaters.

System Checks Prior to Initial Start (No Power)

Details pre-start procedures and system checks before applying power.

Unit Checks – Power Applied

Outlines checks to perform after applying power to the unit.

Initial Start-Up Procedures

Guides through initial unit startup and performance checks.

Leak Checking

Describes how to perform leak checks on the refrigerant system.

Gas Heat Model Checks

Details specific checks for gas heat sections before and after startup.

Manifold Gas Pressure Adjustment

Explains how to adjust gas pressure for optimal heating performance.

Section 4 – Maintenance

General Maintenance Schedule

Outlines the overall maintenance plan and monthly tasks.

Condenser Coil Cleaning

Details procedures for cleaning condenser coils.

Periodic Maintenance – Three to Six Months

Details periodic maintenance tasks at different intervals.

Periodic Maintenance – Yearly

Details periodic maintenance tasks performed annually.

Belt Tensioning and Replacement

Covers belt maintenance, tensioning, and replacement procedures.

Filter Drier Replacement

Describes procedures for replacing filter driers.

Forward Curved Fan Service

Details steps for servicing forward curved fan components.

Fan Motor Replacement

Details steps for replacing fan motors.

Fan Shaft Bearing Service

Details steps for servicing fan shaft bearings.

Bearing Lock Devices

Explains different bearing locking mechanisms.

Eccentric Type Bearing Installation

Details installation procedures for eccentric type bearings.

Torquing of Set-screws

Specifies torque values for set-screws used in bearing installation.

Section 5 – Sequence of Operation

Unit Type and Control Modes

Introduces control types and operational modes.

Constant Volume (CV) Mode Operation

Details CV mode operations and control methods.

Thermostat Input and CV Setpoints

Explains thermostat integration and setpoints for CV units.

Occupied and Unoccupied Cooling/Heating

Describes operational modes for CV units based on occupancy.

Space Sensor Operation

Describes the integration and operation of space sensors.

Cooling Operation Modes

Details cooling staging logic and operational modes.

Heating Operation Modes

Details heating staging logic and operational modes.

Stand Alone Operation

Explains control logic for stand-alone unit operation.

Variable Air Volume (VAV) Mode

Explains VAV mode and its operational principles.

Cooling Operation Logic

Details cooling staging logic specific to VAV units.

Cooling - Occupied with Thermostat

Details cooling operation with thermostat in VAV mode.

Cooling – Unoccupied with Thermostat

Covers unoccupied cooling operation with thermostat.

VAV Cooling with Space Sensor

Explains VAV cooling control using space sensors.

Heating with Space Sensor

Explains heating control via space sensor.

Occupied Cooling – Stand Alone

Details cooling operation in stand-alone mode.

Heating – Occupied Stand Alone

Details heating operation in stand-alone mode.

Condenser Fan Operation

Describes condenser fan control logic.

Cooling Compressor Lockout

Explains the feature that prevents cooling below a set temperature.

Low Ambient Operation

Covers unit operation at low outdoor ambient temperatures.

Condenser Fan VFD Configuration

Details VFD settings for condenser fan speed control.

Supply Fan Operation

Explains supply fan control logic for Constant Volume units.

VAV Supply Fan Speed Control

Details VAV fan speed control based on duct static pressure.

Economizer Operation

Explains economizer modes and control strategies.

Dry Bulb Economizer Control

Details economizer control using dry bulb temperature.

Single Enthalpy Economizer

Explains economizer control using single enthalpy.

Dual Enthalpy Economizer

Explains economizer control using dual enthalpy.

BAS Economizer Operation

Describes economizer control integrated with a Building Automation System.

Constant Volume Economizer Set Points

Specifies economizer set points for CV mode.

Variable Air Volume Economizer Set Points

Specifies economizer set points for VAV mode.

Economizer/Compressor Operation

Describes how economizer and compressor interact for cooling.

Economizer PI Loop

Explains the proportional-integral loop for economizer damper control.

Economizer Loading

Covers the economizer loading option for artificial load management.

Comfort Ventilation

Details the comfort ventilation mode for supply air temperature control.

Excessive Supply Air Temperature Control

Covers control strategies to prevent extreme supply air temperatures.

Space Sensor Set Point Adjustment

Explains how to use space sensors to adjust temperature set points.

Space Sensor Fault Override

Discusses fault handling when a space sensor input is lost.

Remote Control

Covers remote control input for varying set points.

Redline Feature

Explains the feature for temporarily reducing compressor consumption.

Loadshed Operation

Covers load shedding for reducing electrical consumption.

Dirty Filter Monitoring

Explains how the system monitors filter status and triggers alarms.

Metric Operation

Details how to enable metric unit conversion for temperature data.

Intelli-Start Feature

Covers the Intelli-Start function for pre-occupancy temperature control.

Morning Warm-Up Procedure

Explains the function and sequence for morning warm-up.

Hydronic Heat Operation

Covers hydronic heating control and setpoints.

Hydronic Heat Freeze Stat

Explains the freeze protection function for hydronic heat.

Ventilation Options

Lists and describes available ventilation control methods.

Manual Ventilation

Describes manual adjustment of the outdoor air damper.

Fixed Minimum Ventilation

Explains setting a fixed minimum ventilation position.

Demand Ventilation (IAQ)

Details ventilation control based on indoor air quality (CO2).

Ventilation Low Ambient Minimum Position Reset

Adjusts minimum ventilation based on low outdoor temperatures.

Exhaust Fan Operation Control

Details control strategies for exhaust fan operation.

Modulating Exhaust with VFD

Explains exhaust fan control using a Variable Frequency Drive.

Pre-Occupancy Purge Function

Covers the function and sequence for pre-occupancy air purging.

Energy Recovery Ventilator

Covers the operation of the energy recovery ventilator.

Low Voltage Protection

Explains the control's protection against low supply voltage.

Outdoor Air Heating Lockout

Prevents heating operation when outdoor temperature is too high.

Hot Gas Bypass

Describes the function of hot gas bypass for evaporator load.

Space Temperature Alarm

Covers alarms generated based on space temperature trends.

Supply Air Temperature Alarm for Heating

Details the alarm condition for high supply air temperature in heating.

Economizer Minimum Position Alarm

Covers alarms related to the economizer damper's minimum position.

Supply Air Temperature Alarm for Cooling

Details the alarm condition for high supply air temperature in cooling.

Alarm History and Reset

Explains how to view and reset unit alarms.

Section 6 – User Interface

Unit Controller Interface

Describes the physical interface and buttons on the unit controller.

Button Functions and Display Codes

Details button operations and how to interpret display codes.

Parameter Points List

Lists all programmable parameters, their ranges, and default settings.

Simplicity PC Communication Setup

Guides users on connecting the unit controller to a PC via Simplicity PC software.

USB Adapter and Software Installation

Covers the installation of necessary software and hardware for PC connection.

Establishing Communication via Simplicity PC

Details the steps to establish communication between the controller and PC.

Simplicity PC Data Screens

Explains how to navigate and view data through the Simplicity PC software.

Sensor Readings Display

Shows current readings from various unit sensors.

Economizer/Exhaust Data Screens

Displays configuration and status for economizer and exhaust systems.

Fan Data Screens

Shows configuration and status related to unit fans.

Cooling Setup Parameters

Lists and describes parameters related to cooling operation configuration.

Cooling Status Monitoring

Displays the current operational status of cooling components.

Heating Setup Parameters

Lists and describes parameters related to heating operation configuration.

Heating Status Monitoring

Displays the current operational status of heating components.

System Options Configuration

Covers various system-level options and configurations.

Outputs and Status Monitoring

Shows the status of unit outputs and accumulated runtimes.

Inputs and Ventilation Data

Displays status of unit inputs and ventilation data.

Graphic Display and Clock Settings

Shows graphical representation and clock configuration.

Weekly Schedule Configuration

Details how to program the unit's weekly operating schedule.

Holiday Schedule Configuration

Explains how to program holiday schedules for the unit.

Alarm Log Display

Shows active and historical alarm codes.

Revising Settings via Simplicity PC

Guides on modifying unit parameters using the Simplicity PC software.

Simplicity Elite Data Map

Section 7 – Parameter Descriptions and Options

Menu Item Definitions

Defines each parameter available in the Simplicity Elite controller.

Section 8 – Service

Analog Input Operation

Details service procedures for analog inputs.

Temperature Sensors

Explains the function and characteristics of temperature sensors.

Duct Pressure Transducer

Describes the function and installation of the duct pressure transducer.

Building Pressure Transducer

Describes the function and installation of the building pressure transducer.

Return Fan Pressure Transducer

Describes the function and operation of the return fan pressure transducer.

Discharge Pressure Transducer

Describes the function of the discharge pressure transducer.

Humidity Sensors

Explains humidity sensor operation and output values.

CO2 Sensor

Explains the function and operation of CO2 sensors.

Furnace Status Input

Monitors and displays the status of gas heat sections.

Connector Locations and Wiring Data

Provides diagrams and tables for unit wiring connections.

Faults and Lockouts

Explains unit faults, lockout conditions, and their causes.

Alarm Codes

Lists and describes the unit's alarm codes.

Alarm Code Descriptions

Provides detailed descriptions for each alarm code.

Alarm Troubleshooting

Provides guidance for troubleshooting common system alarms.

Low Pressure Cutout Alarms

Details troubleshooting for low pressure related alarms.

Limit Switch Alarms

Details troubleshooting for limit switch alarms.

Gas Heating Alarms

Details troubleshooting for gas heating related alarms.

Space Temperature Sensor Alarm

Covers troubleshooting for space temperature sensor alarms.

Supply Air Temperature Sensor Alarm

Covers troubleshooting for supply air temperature sensor alarms.

Return Air Temperature Sensor Alarm

Covers troubleshooting for return air temperature sensor alarms.

Outdoor Air Temperature Sensor Alarm

Covers troubleshooting for outdoor air temperature sensor alarms.

Dirty Filter Switch Alarm

Covers troubleshooting for dirty filter switch alarms.

Supply Fan Air Proving Switch Alarms

Covers troubleshooting for supply fan proving switch alarms.

Microelectronics Failure Alarms

Covers troubleshooting for microelectronics failure alarms.

Supply Fan Overload Alarm

Covers troubleshooting for supply fan overload alarms.

Outdoor Humidity Sensor Alarm

Covers troubleshooting for outdoor humidity sensor alarms.

Return Humidity Sensor Alarm

Covers troubleshooting for return humidity sensor alarms.

IAQ (CO2) Sensor Alarm

Covers troubleshooting for IAQ (CO2) sensor alarms.

Time Clock Error Alarm

Covers troubleshooting for time clock error alarms.

Space Temperature Offset Alarm

Covers troubleshooting for space temperature offset alarms.

CV/VAV Input Alarm

Covers troubleshooting for CV/VAV input alarms.

Low Voltage Alarm

Covers troubleshooting for low voltage alarms.

Smoke Purge Mode Alarm

Covers troubleshooting for smoke purge mode indications.

High Duct Static Pressure Alarm

Covers troubleshooting for high duct static pressure alarms.

Supply Air Temperature Cooling Alarm

Covers troubleshooting for supply air temp cooling alarms.

Supply Air Temperature Heating Alarm

Covers troubleshooting for supply air temp heating alarms.

Economizer Minimum Position Alarm

Covers troubleshooting for economizer minimum position alarms.

Space Temperature Trending Alarm

Covers troubleshooting for space temperature trending alarms.

Duct Static Low Pressure Alarm

Covers troubleshooting for duct static low pressure alarms.

Hot Water Coil Freeze Alarm

Covers troubleshooting for hot water coil freeze alarms.

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