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York eco2 050 User Manual

York eco2 050
176 pages
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INSTALLATION, OPERATION & MAIN TE NANCE
PACKAGED ROOFTOP
AIR CONDITIONING UNITS
Supersedes: Form 100.50-NOM1 (502)
Form 100.50-NOM1 (604)
50 THROUGH 105 TONS
R-407C AND R-22
DESIGN LEVEL C
00566VIP

Table of Contents

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York eco2 050 Specifications

General IconGeneral
BrandYork
Modeleco2 050
CategoryAir Conditioner
LanguageEnglish

Summary

General Safety Guidelines

Safety Symbols

Explanation of symbols used to indicate potential hazards in the manual.

Nomenclature

Introduction

Ecological and Economical Design

Details on efficient design, cooling/heating performance, and high-efficiency motors.

Indoor Air Quality (IAQ)

Explanation of IAQ features like drain pans, smart ventilation, and airflow measurement.

Installation

Approvals

Certifications and compliance standards for unit installation.

Limitations

Installation must conform to local building codes and industry standards.

Unit Inspection

Procedures for inspecting the unit for shipping or installation damage.

Locations and Clearances

Guidelines for selecting a suitable unit location and required clearances.

Rigging and Handling

Proper procedures for safely rigging and handling the unit.

Unit Clearances

Diagram showing required clearances for airflow and service access.

Physical Data Tables

Table 2 – Physical Data (50-70 Ton Models)

Provides physical dimensions and weights for 50-70 ton models.

Table 2 – Physical Data (Continued, 50-70 Ton Models)

Details fan, coil, and filter specifications for 50-70 ton models.

Table 2 – Physical Data (Continued, 75-105 Ton Models)

Lists physical data for 75-105 ton models, including weights and compressor data.

Electrical Data Tables

Table 3 – Electrical Data

Lists motor data for supply, exhaust, and return fans, and control transformers.

Table 3 – Electrical Data (Cont)

Details compressor electrical data for R-22 and R-407C refrigerants.

Table 3 – Electrical Data (Continued)

Lists electrical data for electric heat options.

Airflow and Ambient Limitations

Table 4 – Airflow and Entering Air/Ambient Limitations

Specifies airflow limits and temperature conditions for operation.

Unit Components and Installation Details

Filters

Describes filter types, installation, and maintenance requirements.

Condensate Drain

Details condensate drain piping requirements and trap installation.

Field Wiring

Information on field control wiring to CTB1 and CTB2.

Thermostat Installation

Guidelines for thermostat installation and usage for unit control.

Space Sensor Installation

Guidelines for mounting and using space sensors for unit control.

CO2 Sensor Wiring

Information on wiring the optional CO2 sensor for demand ventilation.

Occupied/Unoccupied Input

Describes the contact-closure input for occupancy status.

Shutdown Input

Describes the contact-closure input for emergency unit shutdown.

Control Sequences and Inputs

Smoke Purge Input

Input for initiating smoke purge sequences and their operation.

VAV Heat Relay Output

Output used to command VAV boxes to full open during smoke purge.

Evaporator Coil Face Damper

Describes the face damper for units with the Flexsys option.

Return Air Bypass Damper

Explains the function and wiring of the bypass damper for Flexsys units.

Network Communication and Filter Status

Roof-Link

Describes the Roof-Link method for building automation system communication.

BACnet and LON Network Communication

Details communication options with building automation systems.

Dirty Filter Switch

Describes the adjustable differential pressure switch for dirty filters.

Wiring Diagrams

CTB1 Field Control Wiring

Wiring diagram for field control connections to CTB1.

CTB2 Flexsys Wiring

Wiring diagram for Flexsys CTB2 connections and sensor inputs.

Power Wiring and Electrical Service Sizing

Power Wiring

Guidelines for field wiring power supply, grounding, and disconnect switches.

Electrical Service Sizing

Instructions for calculating electrical service requirements, MCA, and MOP.

Power Supply Wiring Diagrams

Single-Point Power Supply Wiring

Illustrates single-point power supply wiring connections to TB1.

Single-Point Power Supply Wiring with Non-Fused Disconnect Switch

Shows single-point power supply wiring with an optional non-fused disconnect.

Dual-Point Power Supply Wiring

Illustrates dual-point power supply wiring connections to TB1 and TB2.

Ductwork and System Installation Details

Static Pressure Control Plastic Tubing (Pneumatic Tubing)

Details pneumatic tubing requirements for static pressure transducers.

Duct Static Transducer Installation

Information on plastic tubing for the duct static transducer.

Building Pressure Transducer Installation

Information on plastic tubing for the building pressure transducer.

Static Pressure Probe Installation

Instructions for installing the factory-supplied static pressure probe.

Roof Curb Installation

General information and notes on roof curb assembly and installation.

Duct System Guidelines

Guidelines for connecting air ducts to the unit.

Sound and Vibration Transmission

Start-Up Procedures

Crankcase Heaters

Explains the purpose and operation of crankcase heaters.

Checking the System Prior to Initial Start (No Power)

Checks to perform before applying power and starting the unit.

Unit Checks (No Power Applied)

Detailed list of checks before the unit's initial start-up.

Unit Checks – Power Applied

Checks to perform after applying power and before normal operation.

Verifying Compressor Rotation

How to verify the correct rotation direction for scroll compressors.

Compressor Oil Level Check

Procedure for checking compressor oil levels.

Initial Start-Up and Refrigerant Charge

Initial Start-Up

Steps for placing the unit into operation after initial checks.

Refrigerant Charge

Information on refrigerant charge and adding refrigerant.

Checking Superheat and Subcooling

Procedures for checking and calculating superheat and subcooling.

Refrigerant Data Tables

Table 5 – Temperature/Pressure Chart – Refrigerant R-22

Provides pressure-temperature data for R-22 refrigerant.

Table 6 – Temperature/Pressure Chart – 407C Saturation Properties

Provides saturation properties for R-407C refrigerant.

System Checks and Gas Heat Information

Subcooling (R-22)

Method for calculating subcooling for R-22 systems.

Superheat (R-22)

Method for calculating superheat for R-22 systems.

Leak Checking

Procedures for checking refrigerant circuits for leaks.

Gas Heat Models

Pre-start checks for gas heat system components.

Gas Heat Performance Data

Table 7 – Gas Heat Performance Data

Performance data for gas heat stages, airflow, and temperature rise.

Maintenance Procedures

Periodic Maintenance – Monthly

Monthly maintenance tasks including filter and linkage checks.

Compressors

Procedures for checking compressor oil level and analysis.

Fan Bearing Lubrication

Instructions for lubricating fan bearings and recommended grease.

Periodic Maintenance Tasks

Condenser Coils

Recommendation for keeping condenser coils clean.

Periodic Maintenance – Three to Six Months

Maintenance tasks including belt tension, sheave alignment, and unit inspection.

Motor Bearing Lubrication

Periodic lubrication of motor bearings for longevity.

Belt Tension

Adjusting belt tension and using belt cleaner.

Periodic Maintenance – Yearly

Yearly maintenance tasks including fan wheel inspection and damper adjustments.

Belt Maintenance and Replacement

Belt Tensioning

Information on belt tensioning using data plates and gauges.

Belt Replacement

Steps for replacing drive belts, emphasizing replacing as a set.

Component Service Procedures

Filter Drier Replacement

Procedure for replacing the filter/drier component in the refrigerant circuit.

Forward Curved Fans

Steps for removing and reassembling forward curved fan wheels.

Fan Motor and Bearing Service

Fan Motor Service

Procedures for removing and installing a fan motor.

Fan Shaft Bearings - General

General information on removing and replacing fan shaft bearings.

Mounting Details for Bearings

Details on checking shaft, aligning, and securing bearings.

Bearing Lock Devices

Eccentric Type Bearing Lock

Explains the eccentric self-locking collar mechanism for bearings.

Bearing Lock Devices Classification

Classifies bearing locking devices including eccentric, concentric, and Skwezloc types.

Set Screw Torque Table

Table 9 – Set Screw Torque

Torque values for set screws used with bearings.

Sequence of Operation

Compressor Staging

Details the sequence for staging compressors based on load demand.

Table 10 – Compressor Logic – Staging Up

Lists the sequence for staging compressors when increasing load.

Table 11 – Compressor Logic – Staging Down

Lists the sequence for staging compressors when decreasing load.

Fan Operation and Control Modes

Compressor Average Run Times

Explains staging based on compressor total run time for reliability.

Supply Fan Operation

Explains the operation of the supply fan, including minimum off time and overrun.

CV Operation

Details how the supply fan operates in Constant Volume mode.

VAV & Flexsys Operation

Describes supply fan operation for VAV and Flexsys configurations.

Timeouts, Delays, and Constant Volume Operation

Timeouts and Delays

Lists timeouts and delays applied to various unit functions.

Constant Volume Sequence of Operation

Details control logic for Constant Volume units based on input priority.

Thermostat Control In CV Operation

How thermostat inputs control unit operation in CV mode.

Compressor Staging - ON

Logic for staging compressors on during cooling demand.

Compressor Staging – OFF

Logic for staging compressors off during cooling demand.

Heating and Cooling Control Logic

Heating Operation with W1 and W2 Inputs

How W1 and W2 thermostat inputs control heating operation.

Gas or Electric (Stepped) Heating

How stepped heating is controlled by heat steps configuration.

Table 15 – Staged Heating Steps

Table showing how heating steps are assigned to stages.

Space Sensor Operation Modes

Sensor with Unoccupied Override Button

Describes a sensor with an override button for unoccupied modes.

Sensor with Space Setpoint Adjust

Describes a sensor with a slider for space setpoint adjustment.

Sensor w/ Space Setpoint Adjust and Unoccupied Override Button

Describes a sensor with both adjustment and override features.

Cooling Operation with a Space Sensor

How space temperature sensors control cooling operation.

Control Algorithm For Space Sensor Cooling – Economizer Not Suitable

Algorithm for space sensor cooling when economizer is not suitable.

Control Algorithm For Space Sensor Cooling - Economizer Suitable

Algorithm for space sensor cooling when economizer is suitable.

VAV Control Algorithms

Control Algorithm For Space Sensor Stepped Heat

Algorithm for space sensor control of stepped heating.

Control Algorithm For Space Sensor Hydronic Heat

Algorithm for space sensor control of hydronic heating.

Table 16 – VAV Modes of Operation

Variable Air Volume Sequence of Operation

VAV Operation With a Thermostat

How thermostats are used for SAT reset control in VAV mode.

VAV Operation With a Space Sensor

When space sensors are used for control in VAV mode.

Standalone VAV Operation

Standalone VAV operation when thermostat or space sensor is unavailable.

VAV Operating Modes

Common functions across VAV operating modes like heating and cooling.

Space Sensor Control Logic

Occupied Heating With A Space Sensor

Controls occupied heating with a space sensor.

Unoccupied Heating With A Space Sensor

Controls unoccupied heating with a space sensor.

Occupied Cooling With A Space Sensor

Controls occupied cooling with a space sensor.

Unoccupied Cooling With A Space Sensor

Controls unoccupied cooling with a space sensor.

VAV Control Logic Details

Occupied Heating In Standalone Operation

Conditions for initiating heating operation in standalone mode.

Unoccupied Heating In Standalone Operation

Describes when the unit remains shut down in unoccupied heating.

Occupied Cooling In Standalone Operation

Conditions for occupied cooling in standalone operation.

Unoccupied Cooling In Standalone Operation

Describes when the unit remains shut down in unoccupied cooling.

SAT Control Algorithm in VAV Cooling

Algorithm for maintaining SAT setpoint in VAV cooling.

Supply Duct Static Pressure Control Algorithm

Algorithm for controlling supply duct static pressure.

Occupied VAV Heating / Cooling Control Algorithm With A Space Sensor

Algorithm for VAV heating/cooling control using a space sensor.

Morning Warm Up and Supply Air Tempering

Morning Warm Up Operation

Describes the Morning Warm Up operation sequence and conditions.

Supply Air Tempering

Details VAV supply air tempering operation with various heat types.

Supply Air Tempering With Proportional Heat

How proportional heat is used for supply air tempering.

Supply Air Tempering With Staged Heat

How staged heat is used for supply air tempering.

Table 17 – VAV Modes of Operation

Economizer Operation

Criteria for Economizer Operation

Conditions required for economizer operation.

Criteria for Economizer Suitable Decision

Methods for determining economizer suitability based on sensors.

SAT Setpoints Used During Cooling With Economizer Operation

SAT setpoints used during cooling with economizer operation.

SAT Control with Economizer

PI control algorithm for SAT management using economizer.

Economizer Control Logic

Control of Compressors with Economizer

Controls compressor operation in conjunction with the economizer.

Economizer Loading Operation

Details the Economizer Loading Operation function and its parameters.

Economizer Loading Option In Cooling/Heating

Notes on using the SAT Econo Loading parameter.

Ventilation Options

Ventilation Option Operation

Describes various ventilation options and their control.

Fixed Minimum OA Damper Position

Common method for ventilation control using fixed minimum OA damper position.

Outdoor Air Measurement and Flow Control

Outdoor Air Measurement Operation

Operation using air measurement stations for outdoor air control.

Minimum Flow Measurement Operation

Approach using a small AMS for minimum required OA flow measurement.

Full Flow Measurement Operation

Approach using a large AMS for full OA flow measurement.

Airflow Configuration Parameters

Area and K-Factor

Parameters for setting up air measuring stations (area and K-factor).

OA Flow Sensor Auto-Zero

Process for auto-zeroing OA flow sensors to minimize drift.

Airflow Correction Using Balancer Data

How to correct airflow measurements using air balancer data.

Table 18 – Area and K Factor

Lists area and K-factor values for air measuring stations.

Flow Control Algorithms

FIG. 32 – Minimum Flow Measurement Arrangement

Diagram illustrating minimum flow measurement arrangement.

Airflow Control - Economizer Not Available

Airflow control when economizer is not available.

Air Flow Control - Economizer Available

Airflow control when economizer is available.

Economizer Airflow Control

FIG. 34 – Minimum Flow Measurement Option, Economizer Sequence

Diagram showing economizer sequence for minimum flow.

Full Flow Measurement

Description of full flow measurement equipment and arrangement.

Flow Control - Economizer Not Available

Airflow control when economizer is not available for full flow.

Demand Ventilation Control

FIG. 36 – Full Flow Measurement Option, Economizer Not Available

Diagram for full flow measurement without economizer.

Flow Control - Economizer Available

Airflow control when economizer is available for full flow.

FIG. 37 – Full Flow Measurement Option, Economizer Sequence

Diagram for full flow measurement with economizer sequence.

Demand Ventilation

Control sequence to adjust ventilation based on indoor air quality.

Sensor and Low Ambient Operation

Sensor for Demand Ventilation

Details about IAQ sensors and their connection for Demand Ventilation.

Algorithm for Demand Ventilation

Describes the algorithm used for Demand Ventilation control.

Low Ambient Operation

Operation of mechanical refrigeration at low ambient temperatures.

Low Ambient Hardware and Controls

FIG. 38 – Low Ambient Hardware

Diagram illustrating hardware required for low ambient operation.

FIG. 39 – Condensing Pressure Control Proportional Band

Graph showing the proportional band for condensing pressure control.

Operational Settings and Power Exhaust

Sequence of Operation - Low Ambient

Operation of mechanical refrigeration at low ambient temperatures.

Safeties

Safety monitoring for communication failures and transducer issues.

Controlling Excessive Supply Air Temperature (SAT)

Note on configuring excessive SAT settings.

Power Exhaust Operation

Control of building pressure using exhaust fan configurations.

On/Off Control Based on OAD Position

On/Off exhaust fan control based on outdoor air damper position.

Exhaust Fan Control Logic

On/Off Exhaust Fan Control Based on Building Pressure

On/Off exhaust fan control based on building pressure.

FIG. 40 – OAD Position Control

Diagram illustrating OAD position control for exhaust fan.

FIG. 41 – Building Pressure Control

Diagram illustrating building pressure control for exhaust fan.

Exhaust Fan Control Diagrams

FIG. 42 – Exhaust Proportional Band

Graph showing the proportional band for exhaust fan control.

FIG. 43 – Exhaust Fan Control Proportional Option

Diagram illustrating proportional exhaust fan control.

Proportional Exhaust Fan Control Based on Building Pressure

Uses building pressure to vary VFD exhaust fan speed and airflow.

Time Clock, Changeover Relay, and High Pressure Unloading

Time Clock / Scheduling

Features of the unit's time-of-day clock and calendar for scheduling.

Changeover Relay Operation

Explains the function of the Changeover Relay (COR) for staging.

High Pressure Unloading

Control logic for unloading compressors based on discharge pressure.

Comfort Ventilation and Freeze Protection

Comfort Ventilation Operation

Operation of comfort ventilation in CV units with specific conditions.

Economizer Control During Comfort Ventilation

How economizer controls SAT during comfort ventilation.

Safety Sequences and Operations

Staging Control During Comfort Ventilation

Algorithm for staging heating or cooling during comfort ventilation.

Hot Water Freeze Protection Using Return Air Operation

Freeze protection for hot water systems using return air monitoring.

Smoke Purge Operation

Describes five selectable options for smoke purge operation.

Return Fan and Other Ventilation Configurations

Return Fan Operation

Explanation of different return fan operation modes.

No Outdoor Air, 100% Return Air, VFD Supply Air Fan, No Exhaust

Configuration for applications where supply fan performance is limited.

No Outside Air, 100% Return Air, VFD Supply Fan, with Motorized Exhaust Damper

Configuration for applications with supply fan limitations and exhaust damper.

Additional Ventilation and Fan Configurations

0 – 25% Manual /2 Position Outside Air, VFD Supply Fan, with No Exhaust

Configuration for VAV supply fan with manual outside air control.

0 – 25% Manual /2 Position Outside Air, VFD Supply Fan, with Motorized Exhaust Damper

Configuration with VAV supply fan and motorized exhaust damper.

Modulating Economizer and Fan Configurations

Fully Modulating Economizer Option with VFD Supply Air Fan but No Exhaust Option

Configuration with modulating economizer, VFD supply fan, and no exhaust.

Fully Modulating Economizer Option with VFD Supply Air Fan and Motorized Exhaust Damper

Configuration with modulating economizer, VFD supply fan, and motorized exhaust.

Modulating Gas Heat Operation

MODULATING GAS HEAT

Explains modulating gas heat operation with multiple stages.

FIG. 44 – Modulating Gas Heat Staging

Diagram illustrating the staging sequence for modulating gas heat.

Compressor Operating Controls

COMPRESSOR OPERATING CONTROLS

Describes the operation of compressor control components and systems.

Flexsys VAV Operation

FLEXSYS VAV OPERATION

Describes Flexsys VAV operation, including sensors and bypass duct.

Description of Operation

Overview of Flexsys operation, air mixing, and sensor inputs.

Bypass Damper Formulas

FIG. 45 – By-Pass Damper Formulas

Formulas for calculating bypass damper setpoints and percentages.

Bypass Damper Setpoints

FIG. 46 – Bypass Damper Setpoints

Graph illustrating bypass damper setpoints and drive logic.

OptiLogic Control Center Navigation

OptiLogic™ Control Center

Overview of the control center's function, keypad, and display.

Navigating the Menus

Instructions on using keys to navigate through menu items.

History Menu Navigation

How to navigate and access stored historical unit data.

“Unit Status” Navigation

Accessing information about the unit's current operational status.

Unit Status Display Information

*** UNIT STATUS *** General Unit Status

Displays general unit status, type, and operational mode.

*** UNIT STATUS *** Date and Time

Shows unit status related to date, time, and control source.

Unit Status Displays

*** UNIT STATUS *** Fan and Compressor Status

Displays fan status, compressor system status, and heat system status.

*** UNIT STATUS *** Economizer and Ventilation

Shows economizer system type and status, and ventilation configurations.

Unit Status Displays (Continued)

*** UNIT STATUS *** Ventilation and Filter Status

Displays ventilation system type and status, and filter status.

*** UNIT STATUS *** Thermostat and Occupancy Inputs

Shows thermostat and occupancy input status.

*** UNIT STATUS *** G Input Status

Displays the status of the G input signal.

Operation Data Displays

** OPERATION DATA ** Compressor System Status

Displays compressor status for systems 1, 2, and 3.

** OPERATION DATA ** Compressor Pressures

Shows compressor suction and discharge pressures.

** OPERATION DATA ** Compressor Staging

Displays compressor staging information.

** OPERATION DATA ** Outdoor Air Conditions

Shows outdoor air temperature, humidity, and enthalpy.

** OPERATION DATA ** Return Air Conditions

Displays return air temperature, humidity, and enthalpy.

** OPERATION DATA ** Supply Air Temperature

Shows supply air temperature and setpoint.

** OPERATION DATA ** Supply Duct Pressure

Displays supply duct pressure and setpoint.

Operation Data Displays (Continued)

** OPERATION DATA ** Space Temperature

Shows space temperature and setpoint.

** OPERATION DATA ** Building Pressure

Displays building pressure and setpoint.

** OPERATION DATA ** Outside Air Damper Position

Shows outdoor air damper position and minimum position.

** OPERATION DATA ** Outside Air Damper Positions 2 & 3

Displays outdoor air damper positions 2 and 3.

** OPERATION DATA ** Outside Air Damper Flow #1

Shows outdoor air damper flow for section 1.

** OPERATION DATA ** Outside Air Damper Flow #2

Shows outdoor air damper flow for section 2.

** OPERATION DATA ** Outside Air Damper Total Flow

Displays total outdoor air damper flow and setpoint.

** OPERATION DATA ** Demand Ventilation

Shows demand ventilation sensor value and setpoint.

Operation Data Displays (Continued)

** OPERATION DATA ** Flexsys Supply Temp

Displays Flexsys supply air temperature and setpoint.

** OPERATION DATA ** Flexsys Humidity and Temperature

Shows Flexsys humidity, dewpoint, and slab temperature.

** OPERATION DATA ** Flexsys Bypass Damper

Displays Flexsys bypass damper position.

** OPERATION DATA ** Flexsys Bypass Air

Shows Flexsys bypass air active percentage and setpoint.

** OPERATION DATA ** Rooflink Status

Displays Rooflink status and smoke purge mode.

Setpoint and Unit Setup Navigation

“SETPOINTS” NAVIGATION

Accessing and modifying general setpoint data.

“UNIT SETUP” NAVIGATION

Accessing and modifying general unit setup data.

Unit Setup Subgroup 1: General Setup

General setup options, including language and measurement units.

Configuration and Scheduling Navigation

Display - Subgroup 1: General Setup

General setup display showing language and setting.

Display - Subgroup 4: Econo/Exhaust System

Econo/Exhaust system settings, including economizer enable.

Weekly Schedule and Holiday Schedule Navigation

Navigating and displaying weekly and holiday schedules.

Configuration Navigation

“CONFIGURATION” NAVIGATION

Accessing and modifying unit configuration data.

Display - Subgroup 2: Heat/Cool System

Heat/Cool system and freezestat settings.

Service Navigation and Data

“SERVICE” NAVIGATION

Accessing service-related information and parameters.

System 1 Compressor Runtimes

Displays accumulated run times for compressors in System 1.

Fan Runtimes

Shows accumulated run times for supply and exhaust fans.

System 1 Compressor Starts

Displays the number of starts for compressors in System 1.

OAT Lockouts Status

Shows the status of cooling and heating lockouts based on OAT.

Service Display Information

*** SERVICE *** Modes Enabled

Displays modes enabled for cooling and heating.

*** SERVICE *** Compressor Safety Chain Status

Shows the status of compressor safety chains.

*** SERVICE *** Economizer Activity

Shows economizer activity and SAT setpoint.

*** SERVICE *** AMS #1 Airflow

Shows air balancer calculated airflow for AMS #1.

Service Displays (Continued)

*** SERVICE *** AMS #1 Controller

Displays AMS #1 controller measured airflow at balance.

*** SERVICE *** Application Revision

Shows application and revision number.

*** SERVICE *** Economizer Tuning

Displays economizer tuning parameters.

History Navigation and Displays

“HISTORY” NAVIGATION

Accessing unit error histories and troubleshooting equipment problems.

History Displays

Shows fault description, priority, status, and date/time.

History and Data Tables

Table 19 – History Function Text (Line 2)

Lists fault text descriptions and their classifications.

Table 20 – History Points Data List

Lists data points associated with fault history entries.

Parameter Descriptions and Options

STATUS KEY PARAMETERS: Date and Time

Parameters related to the current date and time entry.

SETPOINT KEY PARAMETERS

User-programmable setpoints intended for field configuration.

Unoccupied Heating Setpoint

Setpoint for unoccupied heating mode.

Unoccupied Cooling Setpoint

Setpoint for unoccupied cooling mode.

Occupied Heating Setpoint

Setpoint for occupied heating in constant volume units.

Occupied Cooling Setpoint

Setpoint for occupied cooling in constant volume units.

VAV Cool High Temp Setpoint

SAT setpoint for first stage cooling in VAV mode.

VAV Cool Low Temp Setpoint

SAT setpoint for second stage cooling in VAV mode.

VAV SP For SAT Reset

Setpoint used to reset SAT based on space or outside air temperature.

Duct Static Pressure Setpoint

Setpoint for supply duct static pressure control.

Building Pressure Setpoint

Setpoint for building pressure control during power exhaust.

Economizer 1st Stage Setpoint

SAT setpoint for first stage cooling during economizer operation.

Additional Setpoints and Configuration

Economizer 2nd Stage Setpoint

SAT setpoint for second stage cooling during economizer operation.

SAT Econo Load Heat Setpoint

SAT setpoint for economizer loading during heating.

Outside Air Enthalpy Limit

Limit for outside air enthalpy availability for cooling.

Comfort Vent High SAT Setpoint

High SAT limit setpoint for comfort ventilation mode.

Comfort Vent Low SAT Setpoint

Low SAT limit setpoint for comfort ventilation mode.

Warm-Up RAT Setpoint

Return air temperature setpoint for morning warm-up.

Hydro Heat 1st Stage Setpoint

SAT setpoint for first stage hydronic or modulating gas heat.

Hydro Heat 2nd Stage Setpoint

SAT setpoint for second stage hydronic or modulating gas heat.

OA Damper Min Pos #1

Minimum OA damper position for occupied mode at full supply fan speed.

OA Damper Min Pos #2

Minimum OA damper position for VAV at reduced fan speed.

Demand Ventilation Setpoint

Maximum IAQ (CO2) level allowed for ventilation control.

Unit Setup Parameters

Min Outside Airfl ow Setpoint

Airflow setpoint for controlling the outside air damper.

Flexsys MSAT Setpoint

Mixed supply air temperature setpoint for FlexSys units.

FlexSys Min Dewpt Diff Setpoint

Determines reset of evaporator discharge air temperature setpoint.

GENERAL SETUP

General unit configuration settings.

Space Sensor Enable

Enables or disables the use of a space temperature sensor.

Unocc Override Time

Duration the unit operates in unoccupied override mode.

Space Setpt Offset

Offset value to adjust the space temperature setpoint.

Fan ON With Sensor (Constant Volume Mode)

Controls supply fan operation based on space sensor in CV mode.

RAT Sensor Enable

Enables or disables the use of the return air temperature sensor.

Configuration Settings

Space Temp Alarm Diff

Parameter used to generate a fault if space temperature deviates from setpoint.

Space Temp Alarm Time

Time duration for space temperature deviation before a fault is declared.

Low Ambient Operate

Enables or disables low ambient operation.

SensConsist Enable

Enables sensor consistency tests for system reliability.

HEAT/COOL SYSTEM

Settings related to the unit's heating and cooling system configuration.

SAT Control For Cool

Setting for excessive SAT monitoring and tripping for cooling.

SAT Control For Heat

Setting for excessive SAT monitoring for heating.

Rev Act Heat Valve

Controls the operation of a reverse-acting heat valve.

Cooling Mode Enable

Enables or disables the unit's cooling operation.

Heating Mode Enable

Enables or disables the unit's heating operation.

Heating Lockout OAT

Outside air temperature setpoint to lock out heating.

System Configuration Parameters

Cooling Lockout OAT

Outside air temperature setpoint to lock out cooling.

Cooling SAT Alarm Setpoint

Setpoint for cooling SAT alarm when compressors are running.

Heating SAT Alarm Setpoint

Setpoint for heating SAT alarm when heating stages are operating.

VAV SYSTEM

Parameters specific to Variable Air Volume system configuration.

Duct Pressure Limit Setpoint

Static pressure setpoint to shut down the unit if exceeded.

VAV Occupied Heat Configuration

Allows VAV occupied heating based on thermostat or space temperature.

OA SAT Reset Configuration

Resets SAT setpoint based on OAT instead of space temperature.

SAT Temper Enable Configuration

Enables SAT tempering for stability in heating or cooling.

VAV With Thermostat Configuration

Configures VAV mode to use a thermostat or space sensor.

VAV Control Offset Parameter

Adjusts compressor staging offset for VAV units.

FlexSys Dewpt Reset Configuration

Enables evaporator discharge air temperature reset for FlexSys.

Economizer/Exhaust System Settings

Exhaust Damper Position for ON

Exhaust damper position to turn on the exhaust fan.

Exhaust Damper Position for OFF

Exhaust damper position to turn off the exhaust fan.

OA Damper Position for ON

Economizer damper position to turn on the exhaust fan.

OA Damper Position for OFF

Economizer damper position to turn off the exhaust fan.

OAH Sensor Enable

Enables the outside air humidity sensor for enthalpy control.

RAH Sensor Enable

Enables the return air humidity sensor for enthalpy control.

Exhaust Control Offset

Control band for building pressure control.

Economizer Enable

Enables or disables economizer operation.

SAT Econo Loading

Uses economizer loading to control excessive SAT.

Power Exhaust Enable

Enables or disables the power exhaust system.

Ventilation and Warm-Up Purge Settings

VENTILATION

Settings related to ventilation control and airflow measurement.

OA Flow Control Enable

Enables active control of the outside air damper based on airflow.

Comfort Vent Mode

Enables comfort ventilation operation in CV units.

Cmfrt Vent Max Dampr

Maximum economizer damper position for comfort ventilation.

IAQ Sensor Enable

Enables the IAQ sensor for economizer control via demand ventilation.

IAQ Sensor Span

Specifies the full range (span) for the installed IAQ sensor.

DV Multiplier

Maximum Demand Ventilation Multiplier limit.

Altitude Setting

Unit altitude above sea level for airflow control calculations.

WARM-UP PURGE

Morning Warm-Up feature and its activation conditions.

Morning Warm-Up Operation

How Morning Warm Up is enabled and started in networked or scheduled applications.

Max Warm-Up Time

Maximum time duration for Morning Warm Up operation.

Pre-Occupancy Purge

Initiates purge based on schedule and OAT limits.

Purge Schedules and Configuration Parameters

Purge Schedule

Programmable time of day to start purge for each day.

Purge OAT High Limit

Upper limit for purge using 100% outdoor air.

Purge OAT Low Limit

Lower limit for purge using 100% outdoor air.

Smoke Purge Mode

Enables/disables smoke purge and selects control sequence.

Internal Clk/Sched

Uses internal clock and schedule for unit operations.

Weekly Schedule

Entry for time-programmed unit operation schedule.

Holiday Schedule

Entry for holiday dates for time-programmed operation.

CONFIGURATION KEY PARAMETERS

Factory-programmed setpoints that should not be changed in the field.

GENERAL Configuration

General unit configuration settings.

Unit Type Configuration

Selects the rooftop unit type (CV, VAV, Flexsys).

Dirty Filter Switch Configuration

Configures monitoring of the dirty filter switch input.

ASCD Override Command

Command to set compressor Anti Short Cycle Delays to 30 seconds.

RUN TEST Procedure

Initiates a test sequence for compressors and heating stages.

Panel Test and Heat/Cool System Settings

PANEL TEST

Test used only for factory testing, not for field use.

HEAT/COOL SYSTEM

Settings related to the unit's heating and cooling system configuration.

Number of Compressors Configuration

Specifies the number of compressors available in the unit.

Number of Heat Steps Configuration

Specifies the number of heating steps available for the unit.

Freezestat Configuration

Configures hot water freeze protection monitoring.

Transducer Package Configuration

Indicates if pressure transducer packages are installed and their system.

Low Ambient Configuration

Configures low ambient hardware installation for refrigeration systems.

Discharge Pressure Control Setpoint

Discharge pressure control setpoint for low ambient operation.

System Unloading Pressure Setpoint

Discharge pressure setpoint to unload compressor systems.

Reset Lead Lag Configuration

Resets accumulated compressor run times to zero.

EXCESSIVE SAT Settings

Settings for monitoring and tripping on excessive Supply Air Temperature.

SAT Temper Available

Indicates if equipment for SAT tempering is installed.

Setpoint Descriptions

Cooling SAT Limit #1 Setpoint

Low limit for SAT during mechanical cooling with one compressor.

Cooling SAT Limit #2 Setpoint

Low limit for SAT during mechanical cooling with multiple compressors.

Heating SAT Limit Setpoint

High limit for SAT during heating operation.

ECONO/EXHAUST VENT Configuration

Settings related to economizer and exhaust fan control.

Power Exhaust Configuration

Specifies the type of power exhaust system installed.

Economizer Installed Configuration

Indicates if economizer hardware is installed on the unit.

Airflow Measurement Configuration

Selects the outside airflow measurement equipment (Minimum or Full).

Airflow Measurement Station #1 Parameters

Parameters for AMS #1, used for Minimum and Full options.

AMS #1 Area

Cross-sectional area used to calculate airflow through AMS #1.

AMS #1 K-Factor

Corrects for AMS measurement error and test/balance adjustments.

Service Key Parameters

SERVICE KEY PARAMETERS

Parameters viewable by service personnel for run-timer adjustments.

Sys X Compressor Runtimes

Compressor runtimes should not be changed, used for staging control.

Sys X Compressor Starts

Number of compressor starts, updated when a compressor is replaced.

Supply/Exhaust Fan Runtimes

Fan runtimes can be reset to zero when a fan is replaced.

Changing Setpoints

CHANGING “SETPOINTS”

Explanation of how to change changeable parameters referred to as setpoints.

Edit Mode for Setpoint Adjustment

“EDIT MODE” for Setpoint Change

Entering edit mode to change setpoints on the display.

Passwords for OCC Access

PASSWORDS

Explains password levels and entry procedures for OCC functions.

Setpoint and Value Tables

TABLE 21 – SETPOINTS AND VALUES

Lists all changeable parameters, their units, default values, and ranges.

Setpoint and Value Tables (Continued)

TABLE 21 – SETPOINTS AND VALUES (CONTINUED)

Continues the list of changeable parameters and their OCC key.

Setpoint and Value Tables (Continued)

TABLE 21 – SETPOINTS AND VALUES (CONTINUED)

Continues the list of changeable parameters and their OCC key.

Service Section: Primary Unit Controller

SECTION 8 – SERVICE

Information related to servicing the unit, including the Primary Unit Controller.

PRIMARY UNIT CONTROLLER

Description of the factory-mounted microprocessor-based controller.

Primary Unit Controller Connection Map

Shows the IO layout and connections to the Primary Unit Controller.

Table 32: Inputs and Outputs Description

Lists descriptions of various inputs and outputs and their connections.

Binary Outputs on Primary Unit Controller

Binary output relays and associated LEDs on the Primary Unit Controller.

Primary Unit Controller Wiring Diagram

FIG. 49 – Primary Unit Controller Connection Map

Diagram showing the I/O connection map of the Primary Unit Controller.

Binary LED Designations

FIG. 50 – Binary LED Designations

Illustration of binary LED designations on the Primary Unit Controller.

Binary Input Operation and Compressor Safety

BINARY INPUT OPERATION

Describes the control operation of the sixteen binary inputs.

BI #1, 2, & 3: Compressor Circuit Status Inputs

Status inputs for compressor safety chains, including high/low pressure safeties.

High Pressure Switch Settings

Settings for high-pressure switches.

Low Pressure Switch Settings

Settings for low-pressure switches.

Compressor Status Circuit Trip Counters

Explanation of trip counters for compressor safety circuits.

Binary Input Status and Faults

BI #4, 5, & 6: Furnace Module Status

Status inputs for furnace modules, reserved for future use.

BI #7: Thermostat “G” Input

Monitors the thermostat "G" or fan output for supply fan control.

BI #8: Occupied / Unoccupied Input

Used to determine occupied or unoccupied control modes.

BI #9: Shutdown Input

Monitored by the control to interpret shutdown conditions.

BI #10: Smoke Purge Input

Monitored by the control to interpret smoke purge requirements.

BI #11: Supply Fan Status

Verifies supply fan status using an airflow switch.

Air Switch Fault

Describes the fault condition when the supply fan is off but the status input is present.

Additional Binary Inputs and Status

BI #12: Filter Status

Indicates if filters are dirty via a differential pressure switch.

BI #13: Evaporator Freezestat Input

Input not used with smart relay; monitored externally.

BI #14: HW Freezestat Input

Monitors hot water freezestat input for freeze protection.

BI #15: Cool-Heat Changeover Relay Status

Verifies the status of changeover relays for heating/cooling commands.

BI #16: VFD Bypass Input

Signals to the control that the VFD has been bypassed.

Analog Input Operation and Transducers

ANALOG INPUT OPERATION

Describes the operation of the thirteen analog inputs for monitoring.

Duct Pressure Transducer

Senses and converts static pressure in the supply duct to a DC voltage.

Building Pressure Transducer

Senses and converts static pressure in the building to a DC voltage.

Table 23 – Duct Pressure Transducer Output Table

Shows output voltage vs. differential input pressure for duct transducers.

Transducer Specifications

Air Measuring Station Pressure Transducer

Describes the optional air measuring station and its transducers.

Discharge Pressure Transducer

Senses and converts discharge pressure to a DC voltage for control.

Table 24 – Building Pressure Transducer Output Table

Shows output voltage vs. differential input pressure for building transducers.

Table 25 – Air Measuring Station Pressure Transducer Output

Shows output voltage vs. differential input pressure for AMS transducers.

Table 26 – Discharge Pressure Transducer Output

Shows output voltage vs. input pressure for discharge transducers.

Suction Pressure Transducer and Low Ambient Option

Suction Pressure Transducer

Senses and converts suction pressure to a DC voltage for control.

LOW AMBIENT OPTION – CONDENSER FAN MOTOR VSD

Describes the variable speed drive for condenser fan motors in low ambient conditions.

Table 27 – Suction Pressure Transducer Output

Shows output voltage vs. input pressure for suction transducers.

Controller I/O Mapping

FIG. 49 – Primary Unit Controller Connection Map

Diagram showing the I/O connection map of the Primary Unit Controller.

Table 28 – Monitor and Control I/O for MOD UNT Controller

Lists I/O names, signal levels, and application for MOD-UNT controller.

Sensor and Controller Descriptions

CO2 Sensor

Describes the CO2 sensor used with Demand Ventilation for air quality control.

Table 30 – CO2 Sensor Output

Shows CO2 levels and corresponding output voltages.

Humidity Temperature Sensor – Outside, Return and Underfloor (MIT)

Describes the combined humidity and temperature sensor.

Table 29 – Humidity Sensor Output

Shows relative humidity and corresponding output voltages.

Controller Outputs and Interface Boards

Primary Unit Controller Analog Outputs

Explains the six analog outputs used for actuator control.

Primary Unit Controller Binary Outputs

Describes the ten binary outputs that switch 24 VAC to relays.

Optional Thermostat Interface Board

Interface board for connecting thermostats to the Primary Unit Controller.

Table 31 – Thermostat Interface Board Voltage Outputs

Shows voltage outputs for thermostat inputs.

Binary “pass-through” Connections

Describes how certain binary inputs are routed through the interface board.

Thermostat Interface Board Connections

TABLE 32 – Thermostat Interface Board Connections

Lists thermostat interface board connections, functions, and MOD DCU connections.

Input/Output Table

TABLE 33 – INPUT/OUTPUT TABLE

Lists all inputs and outputs, their types, signal levels, and applications.

Input/Output Table (Continued)

TABLE 33 – INPUT/OUTPUT TABLE (CONTINUED)

Continues the list of inputs and outputs with their applications.

Fault Descriptions

FAULT DESCRIPTIONS

Explains fault categories (Trouble, Alarm) and their impact on unit operation.

Failure Modes

How the unit stores and displays faults, and the role of the System Alarm LED.

Fault Descriptions Classification

Classifies faults into Trouble and Alarm categories.

Clearing Faults

Procedures for clearing faults, including manual and auto resets.

MOD UNT Communication Fault

Declares a fault if communication with the MOD-UNT is lost.

Analog Input Faults

Monitors analog inputs for reliability and range compliance.

Temperature Inputs Monitoring

Monitors temperature inputs for reliability and detects open or shorted conditions.

Voltage Inputs Monitoring

Compares voltage inputs to allowed ranges and detects unreliability.

Negative Pressure Safety Switch

Describes the safety switch for preventing excessive negative return pressure.

Fault Description Table

TABLE 34 – FAULT DESCRIPTION TABLE

Lists fault titles, when they are set, reset conditions, and general status.

Fault Description Table (Continued)

TABLE 34 – FAULT DESCRIPTION TABLE (continued)

Continues the fault description table with additional faults and actions.

Fault Description Table (Continued)

TABLE 34 – FAULT DESCRIPTION TABLE (continued)

Continues the fault description table with additional faults and actions.

Fault Description Table Notes

TABLE 34 – FAULT DESCRIPTION TABLE – NOTES

Notes clarifying fault descriptions, status indicators, and fault handling.

Wiring Diagrams

Elementary Diagram - YPAL MOD-B/C Power Side, Single Point Power

Elementary diagram for YPAL MOD-B/C power side, single point power.

Elementary Diagrams (Power Side)

Elementary Diagram - YPAL MOD-B/C Power Side 50-65 Ton, Single Point Power w/ Return Fan

Elementary diagram for 50-65 ton YPAL MOD-B/C power side, single point power with return fan.

Elementary Diagrams (Power Side, Continued)

Elementary Diagram - YPAL MOD-B/C Power Side 70-105 Ton, Single Point Power w/ Return Fan

Elementary diagram for 70-105 ton YPAL MOD-B/C power side, single point power with return fan.

Elementary Diagrams (Power Side, Continued)

Elementary Diagram - YPAL MOD-B/C Power Side 70-105 Ton, Dual Point Power w/ Return Fan

Elementary diagram for 70-105 ton YPAL MOD-B/C power side, dual point power with return fan.

Elementary Diagrams (Power Side, Continued)

Elementary Diagram - YPAL MOD-B/C Power Side 50-65 Ton, Dual Point Power w/ Return Fan

Elementary diagram for 50-65 ton YPAL MOD-B/C power side, dual point power with return fan.

Elementary Diagrams (Control)

Elementary Diagram - YPAL MOD-C Class 1 Control 50-65 Ton

Wiring diagram for Class 1 control of 50-65 ton YPAL MOD-C units.

Elementary Diagrams (Control, Continued)

Elementary Diagram - YPAL MOD-C Class 1 Control 70-105 Ton

Wiring diagram for Class 1 control of 70-105 ton YPAL MOD-C units.

Elementary Diagrams (Control, Continued)

Elementary Diagram - YPAL MOD-C Class 2 Control 50-65 Ton

Wiring diagram for Class 2 control of 50-65 ton YPAL MOD-C units.

Elementary Diagrams (Control, Continued)

Elementary Diagram - YPAL MOD-C Class 2 Control 50-65 Ton

Wiring diagram for Class 2 control of 50-65 ton YPAL MOD-C units.

Elementary Diagrams (Control, Continued)

Elementary Diagram - YPAL MOD-C Class 2 Control w/ Return Fan 50-65 Ton

Wiring diagram for Class 2 control of 50-65 ton units with return fan.

Elementary Diagrams (Control, Continued)

Elementary Diagram - YPAL MOD-C Class 2 Control 50-65 Ton

Wiring diagram for Class 2 control of 50-65 ton units.

Elementary Diagrams (Control, Continued)

Elementary Diagram - YPAL MOD-C Class 2 Control w/ Return Fan 70-105 Ton

Wiring diagram for Class 2 control of 70-105 ton units with return fan.

Elementary Diagrams (Control, Continued)

Elementary Diagram - YPAL MOD-C Class 2 Control 50-65 Ton

Wiring diagram for Class 2 control of 50-65 ton units.

Component Maps - Power Panel

YPAL Component Map Power Panel, 50-65 Ton Mod C

Component map of the power panel for 50-65 ton MOD C units.

Component Maps - Power Panel (Continued)

YPAL Component Map Power Panel, 70-85 Ton Mod C

Component map of the power panel for 70-85 ton MOD C units.

Component Maps - Power Panel (Continued)

YPAL Component Map Power Panel, 70-105 Ton Mod C

Component map of the power panel for 70-105 ton MOD C units.

Component Maps - Power Panel (Continued)

YPAL Component Map Power Panel, 70-105 Ton Mod C

Component map of the power panel for 70-105 ton MOD C units.

Component Maps - CV Fan Subpanel

YPAL Component Map CV Fan Subpanel W/O Exhaust Fan

Component map of the CV fan subpanel for units without exhaust fans.

Component Maps - CV Fan Subpanel (Continued)

YPAL Component Map CV Fan Subpanel W/ CV Exhaust Fan

Component map of the CV fan subpanel for units with CV exhaust fans.

Component Maps - CV Fan Subpanel (Continued)

YPAL Component Map CV Fan Subpanel W/ VAV Exhaust Fan

Component map of the CV fan subpanel for units with VAV exhaust fans.

Component Maps - VAV Fan Subpanel

YPAL Component Map VAV Fan Subpanel W/O Exhaust Fan

Component map of the VAV fan subpanel for units without exhaust fans.

Component Maps - VAV Fan Subpanel (Continued)

YPAL Component Map VAV Fan Subpanel W/ CV Exhaust Fan

Component map of the VAV fan subpanel for units with CV exhaust fans.

Component Maps - VAV Fan Subpanel (Continued)

YPAL Component Map VAV Fan Subpanel W/ VAV Exhaust Fan

Component map of the VAV fan subpanel for units with VAV exhaust fans.

Component Maps - Fuse Standoff Plate

YPAL Component Map Fuse Standoff Plate Units W/O Gas Heat

Component map of the fuse standoff plate for units without gas heat.

Component Maps - Fuse Standoff Plate (Continued)

YPAL Component Map Fuse Standoff Plate 200V and 230V Units W/ Gas Heat

Component map of the fuse standoff plate for units with gas heat (200/230V).

Component Maps - Fuse Standoff Plate (Continued)

YPAL Component Map Fuse Standoff Plate 380V-60, 400V-50, 460V and 575V Units W/ Gas Heat

Component map of the fuse standoff plate for units with gas heat (380-575V).

Component Maps - Fuse Standoff Plate (Continued)

YPAL Component Map Fuse Standoff Plate

Fuse standoff plate component map for various voltage units with gas heat.

Elementary Diagram - YPAL Gas Heat Option

ELEMENTARY DIAGRAM YPAL GAS HEAT OPTION

Elementary diagram for optional gas heat power wiring.

Elementary Diagram - YPAL Gas Heat Controls

ELEMENTARY DIAGRAM YPAL GAS HEAT CONTROLS

Wiring diagram for gas heat controls, including modules and flame sensors.

Elementary Diagram - YPAL Gas Heat Controls (Continued)

ELEMENTARY DIAGRAM YPAL GAS HEAT CONTROLS

Wiring diagram for gas heat controls, detailing modules and components.

Elementary Diagram - YPAL Gas Heat Controls (Continued)

ELEMENTARY DIAGRAM YPAL GAS HEAT CONTROLS

Wiring diagram for gas heat controls, showing furnace configuration setup.

Elementary Diagram - Electric Heat Controls

ELEMENTARY DIAGRAM ELECTRIC HEAT CONTROLS 50-90 TON

Wiring diagram for electric heat controls across multiple ton ranges.

Elementary Diagrams - Class 1 Control

ELEMENTARY DIAGRAM - YPAL MOD-C CLASS 1 CONTROL 50-65 TON

Wiring diagram for Class 1 control of 50-65 ton YPAL MOD-C units.

Elementary Diagrams - Class 1 Control (Continued)

ELEMENTARY DIAGRAM - YPAL MODULATING GAS HEAT CONTROLS 50-65 TON

Wiring diagram for modulating gas heat controls on 50-65 ton units.

Elementary Diagrams - Class 1 Control (Continued)

ELEMENTARY DIAGRAM - YPAL MODULATING GAS HEAT CONTROLS 70-105 TON

Wiring diagram for modulating gas heat controls on 70-105 ton units.

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