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York G8C Series User Manual

York G8C Series
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INSTALLATION
INSTRUCTIONS
CAUTION: READ ALL SAFETY GUIDES
BEFORE YOU START TO INSTALL
YOUR FURNACE.
SAVE THIS MANUAL
ALL POSITION
AUTOMATIC IGNITION FURNACES
G8C / FG8 SERIES MODELS
50 - 125 MBH INPUT
UPFLOW / HORIZONTAL
AUTOMATIC IGNITION FURNACES
G8C / FG8 SERIES MODELS
150 MBH INPUT
035-15241-003 Rev. A (201)
TABLE OF CONTENTS
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 2
FURNACE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . 3
PRE-INSTALLATION INSPECTION . . . . . . . . . . . . . . . . 4
CODE COMPLIANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION POSITION
(50-125 MBH Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
INSTALLATION POSITION
(150 MBH Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
CONVERSION INFORMATION
(50-125 MBH Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TO CONVERT FROM DOWNFLOW TO UPFLOW
CONFIGURATION (50-125 MBH Models) . . . . . . . . . . . 4
TO CONVERT FROM UPFLOW TO DOWNFLOW
CONFIGURATION (50-125 MBH Models) . . . . . . . . . . . 5
FURNACE LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COMBUSTION AND VENTILATION AIR . . . . . . . . . . . . 7
FURNACE SIZING AND DUCT
SYSTEM DESIGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RETURN AIR AND FILTERS . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
VENTING (CATEGORY I) . . . . . . . . . . . . . . . . . . . . . . . 13
SIDEWALL VENTING . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ELECTRICAL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . 15
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PRE-OPERATIONAL CHECKS . . . . . . . . . . . . . . . . . . 19
SEQUENCE OF OPERATION . . . . . . . . . . . . . . . . . . . 19
FURNACE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 20
INSTALLATION CHECKS . . . . . . . . . . . . . . . . . . . . . . 21
SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 22
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . 22
EFFICIENCY
RATING
CERTIFIED

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York G8C Series Specifications

General IconGeneral
BrandYork
ModelG8C Series
CategoryFurnace
LanguageEnglish

Summary

General Information

Furnace Specifications

Pre-Installation Inspection

Code Compliance

Installation Position

Conversion Information

To Convert From Downflow to Upflow Configuration

Step-by-step instructions for converting a furnace from downflow to upflow orientation.

To Convert From Upflow to Downflow Configuration

Step-by-step instructions for converting a furnace from upflow to downflow orientation.

Furnace Location

Clearances to Combustible Materials

Minimum Clearances Requirements

Lists minimum required clearances for downflow, upflow, and horizontal installations.

Installations on Combustible Flooring

Combustion and Ventilation Air

Installations in a Confined Space

Installations in an Unconfined Space

Furnace Sizing and Duct System Design

A/C Usage Duct Systems

Describes methods for integrating air conditioning coils with furnace duct systems.

Return Air and Filters

Return Air Temperature

Specifies the acceptable operating range for return air temperature.

Return Air Connection

Details how to connect return air ducts for upflow, downflow, and horizontal configurations.

Filters

Information on the necessity and placement of air filters for furnace protection.

Gas Piping

Checking Gas Input Rate

Venting (Category I)

Vent System Sizing

Information on determining the correct size for the furnace vent system.

Venting Into an Existing Chimney

Procedures and precautions for venting into existing masonry or tile chimneys.

Inspection of Existing Chimney

Steps to inspect an existing chimney for suitability and safety before use.

Venting with Metal Pipe

Guidance on using Type B double wall vent pipe and its installation requirements.

Vent Connection

Instructions for making the vent connection to the furnace's vent blower.

Vent Connector Sizing

Information on selecting the correct size for the vent connector pipe.

Condensation

Discusses causes and prevention of condensation in the venting system.

Replacement of Existing Furnace on Common Vent System

Procedures for safely decommissioning an old furnace from a shared vent system.

Sidewall Venting

Electrical Wiring

Service Wiring

Details for making field wiring connections and ensuring proper polarity.

Electrical Grounding

Requirements for ensuring a safe and uninterrupted electrical ground connection.

Control Wiring

Guidance on thermostat and unit wiring connections.

Heat Anticipator

Instructions for setting the adjustable heat anticipator on the thermostat.

Accessories

Twinning

Blower Motor Speed Selection

Blower Performance

Blower Timings

Diagnostics

Wiring Diagram

Pre-Operational Checks

Sequence of Operation

Furnace Operation

Operating Instructions

Step-by-step guide on how to safely start and operate the furnace.

Gas Shutoff

Information on locating and using the gas shutoff valve for safety.

Installation Checks

Checking Gas Input Rate

Method for determining and verifying the furnace's gas input rate.

How to Determine Gas Input Rate

Detailed instructions for calculating the gas input rate using a gas meter.

Minor Input Adjustment

Guidance on slightly adjusting the gas input rate via manifold pressure.

Measuring Air Temperature Rise

Procedure for measuring and verifying the air temperature rise across the furnace.

Burner Cleaning

Flue Gas Passageways

Replacement Parts

Service Records

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