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York MaxE YK Series - User Manual

York MaxE YK Series
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OPERATING & MAINTENANCE
MAXE
TM
CENTRIFUGAL LIQUID CHILLERS
Supersedes: NOTHING
Form 160.54-O2 (1102)
MODEL YK (STYLE E)
R-134a COOLING ONLY
WITH OPTIVIEW
TM
CONTROL CENTER
FOR ELECTRO-MECHANICAL STARTER,
SOLID STATE STARTER & VARIABLE SPEED DRIVE
00611VIP
LDO5842

Questions and Answers

  • C
    Charles White MDAug 15, 2025
    Why is the discharge pressure abnormally high in my York MaxE YK Chiller?
    • W
      Wendy TaylorAug 16, 2025
      High discharge pressure in your York Chiller can occur due to several reasons: * Air might be present in the condenser. * The condenser tubes could be dirty or scaled, requiring cleaning and a check of water conditioning. * The condenser water temperature may be too high, necessitating a reduction in the condenser water inlet temperature, along with checks of the cooling tower and water circulation. * There may be insufficient condensing water flow; in this case, increase the quantity of water flowing through the condenser to the appropriate level.
  • A
    Angela JonesAug 18, 2025
    What to do if suction pressure is abnormally low in my York Chiller?
    • A
      Amanda ContrerasAug 18, 2025
      Low suction pressure in your York Chiller may be due to: * Insufficient refrigerant charge. Check for leaks and add refrigerant to the system. * A variable orifice problem. Remove any obstruction. * Dirty or restricted evaporator tubes. Clean the evaporator tubes. * Insufficient load for the system capacity. Check the prerotation vane motor operation and setting of the low water temperature cutout.
  • C
    Christopher CampbellAug 22, 2025
    Why is the oil pump noisy in my York MaxE YK Chiller?
    • A
      Alexandra AllenAug 22, 2025
      If your York Chiller's oil pump vibrates or is noisy, it could be due to: * Insufficient oil reaching the pump suction inlet. Check the oil level. * A worn or failed oil pump. Consider repairing or replacing the oil pump.
  • C
    charlesbarnettAug 25, 2025
    How to fix high evaporator pressure in my York MaxE YK Chiller?
    • J
      james05Aug 25, 2025
      High evaporator pressure in your York Chiller can be caused by: * Prerotation vanes failing to open. Check the prerotation vane motor positioning circuit. * System overload. Ensure the vanes are wide open (without overloading the motor) until the load decreases.
  • L
    lclayAug 28, 2025
    What causes the oil pressure system to stop returning an oil/refrigerant sample in my York MaxE YK?
    • W
      williamsrobertAug 28, 2025
      If your York Chiller's oil pressure system stops returning an oil/refrigerant sample, it might be because: * The filter-drier in the oil return system is dirty. Replace the old filter-drier with a new one. * The jet or orifice of the oil return jet is clogged. Remove the jet, inspect it for dirt, remove the dirt using a solvent, and then replace the jet.
  • R
    Robert LeeAug 30, 2025
    What to do if there is no oil pressure when start button is pushed on my York MaxE YK Chiller?
    • J
      Jonathon Murray Jr.Aug 31, 2025
      If there's no oil pressure when the system start button is pushed on your York Chiller, consider the following: * The oil pump might be running in the wrong direction. Check the rotation of the oil pump (refer to the Electrical Connections). * The oil pump might not be running at all. Troubleshoot any electrical problems with the oil pump VSD.
  • T
    Teresa IrwinSep 2, 2025
    Why is the oil pressure gradually decreasing in my York Chiller?
    • V
      Vanessa HicksSep 2, 2025
      If the oil pressure gradually decreases in your York Chiller, according to your daily log sheets, it is likely that the oil filter is dirty. You should change the oil filter.
  • K
    Kristin HullSep 5, 2025
    Why does the oil pump fail to deliver oil pressure in my York MaxE YK?
    • E
      Edward DiazSep 5, 2025
      If your York Chiller's oil pump fails to deliver oil pressure, it could be due to a faulty oil pressure transducer or faulty wiring/connectors. Replace the oil pressure transducer.
  • C
    christinaspencerSep 8, 2025
    What causes unusually high oil pressure when oil pump runs in my York MaxE YK Chiller?
    • M
      Molly FrancoSep 9, 2025
      If your York Chiller develops unusually high oil pressure when the oil pump runs, it could be due to a defective high oil pressure transducer. Replace the low or high oil pressure transducer.
  • M
    Michael LeSep 12, 2025
    What causes reduced oil pump capacity in my York MaxE YK Chiller?
    • M
      Mr. Ricky FlowersSep 12, 2025
      Reduced oil pump capacity in your York Chiller can stem from: * Excessive end clearance pump or other worn pump parts. Inspect and replace any worn parts. * A partially blocked oil supply inlet. Check the oil inlet for any blockage.

Summary

General Safety Guidelines

Section 1 System Description

Capacity Control Mechanisms

Section 2 Operating Procedures

Chiller Start-Up Procedure

Outlines the necessary pre-start checks and steps required to safely start the chiller unit.

Chiller Start-Up Sequence

Chiller Operation Modulation

Periodic Maintenance Schedule

Troubleshooting Guidance

Directs users to the Operation Analysis Chart for troubleshooting malfunctions and safety control trips.

Section 3 System Components Description

Compressor Assembly Details

Section 4 Operational Maintenance

Oil Charging and Management

Section 5 Troubleshooting

High Discharge Pressure Issues

Lists causes and remedies for abnormally high discharge pressure, such as dirty condenser tubes.

Low Suction Pressure Issues

Covers symptoms and solutions for low suction pressure, including refrigerant charge and orifice problems.

High Evaporator Pressure Issues

Addresses high evaporator pressure, often related to prerotation vane function or system overload.

No Oil Pressure on Startup

Details troubleshooting steps when no oil pressure is displayed and the compressor fails to start.

Oil Pump and Pressure Troubleshooting

High Oil Pressure and Noisy Pump

Provides solutions for high oil pressure, vibrating or noisy oil pumps, and reduced oil pump capacity.

Oil Pressure System Faults

Covers issues like oil pressure system ceasing to return samples and oil pump failure to deliver pressure.

Section 6 Maintenance

System Leak Testing Procedures

Outlines methods for leak testing the system using R-134a and dry nitrogen with a leak detector.

Evacuation and Dehydration

Explains the process of evacuating and dehydrating the chiller unit using a vacuum pump.

Vacuum Testing and Dehydration

Conducting the Vacuum Test

Details the steps for performing a vacuum test, including pump operation and holding periods.

Dehydration Operation and Monitoring

Refrigerant Charging Guidelines

Checking Refrigerant Level

Describes how to check and trim the refrigerant charge during unit shutdown and after initial charging.

Handling Refrigerant and Motor Testing

Motor Windings Megger Test

Details the procedure for megger testing motor windings to assess insulation resistance.

Condensers and Evaporators Maintenance

Tube Fouling and Cleaning Procedures

Discusses types of tube fouling and procedures for brush cleaning and acid cleaning of tubes.

Tube Leak Testing and Repair

Compressor Assembly Maintenance

Section 7 Preventive Maintenance

Compressor and Motor Preventive Care

Details preventive maintenance for the compressor, including oil filter inspection and oil changes.

Motor Lubrication and System Checks

York MaxE YK Series Specifications

General IconGeneral
BrandYork
ModelMaxE YK Series
CategoryChiller
LanguageEnglish

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