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York MaxE YK Series User Manual

York MaxE YK Series
36 pages
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OPERATING & MAINTENANCE
MAXE
TM
CENTRIFUGAL LIQUID CHILLERS
Supersedes: NOTHING
Form 160.54-O2 (1102)
MODEL YK (STYLE E)
R-134a COOLING ONLY
WITH OPTIVIEW
TM
CONTROL CENTER
FOR ELECTRO-MECHANICAL STARTER,
SOLID STATE STARTER & VARIABLE SPEED DRIVE
00611VIP
LDO5842

Questions and Answers:

York MaxE YK Series Specifications

General IconGeneral
BrandYork
ModelMaxE YK Series
CategoryChiller
LanguageEnglish

Summary

General Safety Guidelines

Section 1 System Description

Capacity Control Mechanisms

Section 2 Operating Procedures

Chiller Start-Up Procedure

Outlines the necessary pre-start checks and steps required to safely start the chiller unit.

Chiller Start-Up Sequence

Chiller Operation Modulation

Periodic Maintenance Schedule

Troubleshooting Guidance

Directs users to the Operation Analysis Chart for troubleshooting malfunctions and safety control trips.

Section 3 System Components Description

Compressor Assembly Details

Section 4 Operational Maintenance

Oil Charging and Management

Section 5 Troubleshooting

High Discharge Pressure Issues

Lists causes and remedies for abnormally high discharge pressure, such as dirty condenser tubes.

Low Suction Pressure Issues

Covers symptoms and solutions for low suction pressure, including refrigerant charge and orifice problems.

High Evaporator Pressure Issues

Addresses high evaporator pressure, often related to prerotation vane function or system overload.

No Oil Pressure on Startup

Details troubleshooting steps when no oil pressure is displayed and the compressor fails to start.

Oil Pump and Pressure Troubleshooting

High Oil Pressure and Noisy Pump

Provides solutions for high oil pressure, vibrating or noisy oil pumps, and reduced oil pump capacity.

Oil Pressure System Faults

Covers issues like oil pressure system ceasing to return samples and oil pump failure to deliver pressure.

Section 6 Maintenance

System Leak Testing Procedures

Outlines methods for leak testing the system using R-134a and dry nitrogen with a leak detector.

Evacuation and Dehydration

Explains the process of evacuating and dehydrating the chiller unit using a vacuum pump.

Vacuum Testing and Dehydration

Conducting the Vacuum Test

Details the steps for performing a vacuum test, including pump operation and holding periods.

Dehydration Operation and Monitoring

Refrigerant Charging Guidelines

Checking Refrigerant Level

Describes how to check and trim the refrigerant charge during unit shutdown and after initial charging.

Handling Refrigerant and Motor Testing

Motor Windings Megger Test

Details the procedure for megger testing motor windings to assess insulation resistance.

Condensers and Evaporators Maintenance

Tube Fouling and Cleaning Procedures

Discusses types of tube fouling and procedures for brush cleaning and acid cleaning of tubes.

Tube Leak Testing and Repair

Compressor Assembly Maintenance

Section 7 Preventive Maintenance

Compressor and Motor Preventive Care

Details preventive maintenance for the compressor, including oil filter inspection and oil changes.

Motor Lubrication and System Checks

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