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York YMAA 0045 User Manual

York YMAA 0045
148 pages
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FORM NO.:6U6K-B01E-NB-EN
JOHNSON CONTROLS
1
AIR-COOLED CHILLER
AND HEAT PUMP
Supersedes: 6U6K-B01E-NA-EN
FORM NO.: 6U6K-B01E-NB-EN
INSTALLATION,COMMISSIONING,
OPERATION & MAINTENANCE
R410A
Issue Date:
February 26, 2018
YMAA / YMPA 0045-0260
AIR-COOLED CHILLER AND HEAT PUMP
50Hz
44-255kW
Cooke Industries - Phone: +64 9 579 2185 Email: sales@cookeindustries.co.nz Web: www.cookeindustries.co.nz

Table of Contents

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York YMAA 0045 Specifications

General IconGeneral
Model NumberYMAA 0045
CategoryHeat Pump
RefrigerantR-410A
Cooling Capacity4.5 kW
Operating Range (Heating)17° - 75°F
Power Supply208-230V, 1-phase, 60Hz

Summary

SECTION 1 – GENERAL INFORMATION AND SAFETY

INTRODUCTION

Overview of YORK Air-Cooled Modular Chillers and Heat Pumps.

WARRANTY

Details Johnson Controls' warranty terms for equipment and materials.

SAFETY GUIDELINES

General safety guidelines, standards, and responsibility for safe operation.

MISUSE OF EQUIPMENT

Information on suitability for application, structural, mechanical, and access hazards.

OPERATIONAL HAZARDS

Details risks associated with heat radiation, rotating parts, sharp edges, and refrigerants.

SECTION 2 – PRODUCT DESCRIPTION

INTRODUCTION

Describes YORK Air-Cooled Modular Chillers and Heat Pumps.

GENERAL SYSTEM DESCRIPTION

Overview of the unit's primary systems and features.

KEY COMPONENTS

Details compressors, refrigerant circuits, and expansion valves.

AUXILIARY COMPONENTS

Describes condensers, EC motors, controllers, and power panels.

OPTIONS AND KITS

Details optional features like sound kits, vibration isolation, and hydro kits.

REFRIGERANT FLOW DIAGRAM

Illustrates the refrigerant flow for cooling and heating modes.

UNIT COMPONENTS OVERVIEW

Visual identification of major unit components for different models.

PRODUCT IDENTIFICATION

Explains the Product Identification Number (PIN) structure.

SECTION 3 – HANDLING AND STORAGE

RIGGING AND LIFTING

Guidelines for safe rigging and lifting of the unit.

DELIVERY AND STORAGE

Procedures for unit delivery, storage, and necessary precautions.

OPERATING AND STORAGE CONDITIONS

Specifies recommended ambient and water temperatures for operation and storage.

MOVING AND LIFTING PROCEDURES

Instructions for moving units by forklift and using lifting lugs.

SECTION 4 – INSTALLATION

INSTALLATION CHECKLIST

Essential checks to perform before unit operation.

SITE LOCATION AND CLEARANCES

Guidance on selecting installation location and required clearances.

PIPING AND PIPEWORK

Details for connecting chilled liquid piping and pipework arrangement.

WIRING AND CONNECTIONS

Instructions for field wiring, power supply, and control wiring.

SECTION 5 – TECHNICAL DATA

OPERATIONAL LIMITATIONS

Specifies temperature, flow, and pressure limits for unit operation.

PHYSICAL DATA

Table providing dimensions, weights, and component details.

ELECTRICAL DATA

Presents voltage, current, and short circuit data for unit models.

WIRING DIAGRAMS

Illustrates the electrical connections for unit models.

INSTALLATION CLEARANCES

Diagrams and notes on required installation clearances.

ISOLATOR SPECIFICATIONS

Details on isolator types, loads, dimensions, and weight distribution.

ISOLATOR INSTALLATION

Step-by-step instructions for installing spring and neoprene isolators.

SECTION 6 – COMMISSIONING

COMMISSIONING OVERVIEW

General procedures and checks before unit startup.

START-UP PROCEDURES

Detailed checklist covering pre-start checks and system verification.

UNIT OPERATING SEQUENCE

Describes the step-by-step process of unit startup and operation.

CONTROL MODES AND SETTINGS

Explains control modes, pump settings, and PID control parameters.

SECTION 7 – OPTIVIEW LT OPERATION

INTRODUCTION

Introduces the Optiview LT HMI for unit configuration and readout.

MAIN INTERFACE AND NAVIGATION

Explains the HMI layout, access levels, and basic navigation.

SYSTEM SETPOINTS

Lists programmable parameters for unit operation and temperature setpoints.

FAULT MANAGEMENT

Details how to view, screen, and reset unit faults.

HMI DISPLAY AND SETTINGS

Covers HMI display menus, software upgrades, schedule, and diagnosis.

SECTION 8 – WIRE CONTROLLER OPERATION

INTRODUCTION

Introduces the optional touch screen wire controller for remote operation.

INTERFACE OVERVIEW

Describes the layout and icons of the wire controller interface.

BASIC OPERATIONS

Explains how to start/stop the unit, set operating mode, and temperature.

ADVANCED OPERATIONS AND SETTINGS

Covers date/time, schedule, parameter settings, and fault diagnosis.

SECTION 9 – UNIT OPERATION

CAPACITY CONTROL

Explains how the unit manages cooling or heating load.

PRESSURE LIMITS

Details suction, discharge, and compress ratio limit controls.

COMPRESSOR OPERATION

Covers inverter frequency control and compressor sequencing.

TEMPERATURE CONTROL

Explains liquid temperature and variable leaving water temperature controls.

DEFROST AND HEATER CONTROLS

Describes defrost sequences and heater operations.

ALARM STATUS

Explains how alarm conditions are indicated and managed.

SECTION 10 – SERVICE AND TROUBLESHOOTING

SERVICE MODE

Describes user access to outputs, configuration, and inputs.

INPUTS AND OUTPUTS

Lists analog, digital inputs, and digital/PWM outputs.

RUNNING STATUS

How to view system and unit information for monitoring and diagnosis.

TROUBLESHOOTING

Common problems, their causes, and suggested solutions.

SECTION 11 – MAINTENANCE

IMPORTANT MAINTENANCE CONSIDERATIONS

General guidance on maintenance for compressors, coils, and other components.

PROTOCOLS AND FAULT DEFINITIONS

Details Modbus protocol, BACnet points, and fault code definitions.

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