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York YMPA 0065 User Manual

York YMPA 0065
148 pages
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FORM NO.:6U6K-B01E-NB-EN
JOHNSON CONTROLS
1
AIR-COOLED CHILLER
AND HEAT PUMP
Supersedes: 6U6K-B01E-NA-EN
FORM NO.: 6U6K-B01E-NB-EN
INSTALLATION,COMMISSIONING,
OPERATION & MAINTENANCE
R410A
Issue Date:
February 26, 2018
YMAA / YMPA 0045-0260
AIR-COOLED CHILLER AND HEAT PUMP
50Hz
44-255kW
Cooke Industries - Phone: +64 9 579 2185 Email: sales@cookeindustries.co.nz Web: www.cookeindustries.co.nz

Table of Contents

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York YMPA 0065 Specifications

General IconGeneral
BrandYork
ModelYMPA 0065
CategoryHeat Pump
LanguageEnglish

Summary

General Safety Guidelines

Safety Symbols

Explains safety symbols used in the document for hazard identification and information.

Section 1 – General Information And Safety

Warranty

Details the warranty terms and conditions for the equipment.

Safety

Outlines safety standards, codes, and general precautions for unit operation.

Misuse Of Equipment

Lists potential hazards and consequences of improper equipment use.

Section 2 – Product Description

Standard Equipment

Lists and describes the standard components included with the unit.

Hydro Kit

Details the factory-fitted hydro kit, including pump and auxiliary heater options.

Cooling Mode

Explains the refrigerant flow and cycle during cooling operation.

Heating Mode

Explains the refrigerant flow and cycle during heating operation.

Defrost

Describes the defrost process and its initiation.

Section 3 – Handling And Storage

Rigging and Lifting

Advises on safe rigging and lifting procedures by professional riggers.

Moving the Unit by Forklift Trucks

Provides guidance on moving units using forklifts, noting model-specific recommendations.

Lifting the Unit

Explains the use of lifting holes and lugs for safe unit lifting.

Section 4 – Installation

Installation Checklist

Lists essential checks before placing the unit into operation.

Location and Clearances

Advises on selecting unit location and maintaining necessary clearances for operation and service.

Foundation

Specifies requirements for unit foundation, floor, or rooftop mounting.

Cold Climate Locations

Provides precautions for operating units in cold ambient temperatures.

Chilled Liquid Piping

Provides general guidelines and considerations for connecting the chilled liquid piping.

Pipework Arrangement

Discusses pipework arrangements, connections, and recommendations for installation.

Wiring

Field Wiring

Details power wiring requirements, including protection devices and conductor types.

Circuit Breaker

Describes the location and function of the main circuit breaker.

Emergency Cutout Button

Explains the emergency button for immediate unit shutdown.

Compressor Heaters

Details the function and energization requirements of compressor crankcase heaters.

Dual Pressure Relief Valves

Describes the location and settings of dual pressure relief valves.

Pressure Cutout

Lists the openings and closings of high and low-pressure cutouts.

Power Supply Connection

Power Supply Connection – Single Unit

Shows the wiring diagram for connecting power to a single unit.

Power Supply Connection – Modular

Illustrates the power connection diagram for modular unit configurations.

Control Wiring

Communication Wiring – Optiview LT

Shows the communication wiring diagram for the Optiview LT controller.

Communication Wiring – Wire Controller

Shows the communication wiring diagram for the wire controller.

Field Wirings

Depicts wiring diagrams for various inputs and outputs, including safety interlocks.

Section 5 – Technical Data

Operational Limitations

Lists operating temperature and flow limits for cooling and heating conditions.

Voltage Limitations

Specifies absolute voltage limits to prevent compressor damage.

Heat Exchanger Pressure Drop

Provides curves and correlations for heat exchanger pressure drop based on flow rate.

Electrical Data

Provides detailed electrical specifications for different unit models.

Electrical Diagram

Illustrates the unit's electrical wiring schematic.

Wiring Diagram

Presents wiring diagrams for various unit models.

YMAA/YMPA0045-0065

Presents the wiring diagram for YMAA/YMPA0045-0065 models.

YMAA/YMPA0080-0130

Displays the wiring diagram for YMAA/YMPA0080-0130 models.

YMAA/YMPA0160-0260

Shows the wiring diagram for YMAA/YMPA0160-0260 models.

DIP Switch Setting

Explains how to configure unit settings using DIP switches.

Microboard DIP Switch

Explains the microboard DIP switches for setting communication addresses and models.

Wire Controller DIP Switch

Describes the DIP switch on the wire controller for setting unit type and configurations.

Dimensions

Provides physical dimensions for various unit configurations.

Section 6 – Commissioning

Commissioning

Outlines general commissioning procedures and requirements for authorized personnel.

Preparation – Power Off

Lists essential checks to be performed with unit power switched OFF.

Refrigerant Charge

Describes procedures for checking and charging refrigerant, including subcooling.

Preparation – Power On

Details steps for powering on the unit and initiating checks.

Start-Up Checklist

Provides a comprehensive checklist for initial unit start-up.

Unit Checks

Provides a checklist for initial unit inspection and damage reporting.

C. Panel Checks

Details checks for control panel, HMI, and system parameters.

D. Checking Superheat and Subcooling

Explains how to check superheat and subcooling for optimal refrigerant performance.

E. Leak Checking

Describes the process for checking for refrigerant leaks and verifying unit operation.

Section 7 – Optiview Lt Operation

Fault

Explains how to access fault readouts, resets, and filter fault types.

Section 8 – Wire Controller Operation

Section 9 – Unit Operation

Section 10 – Service and Troubleshooting

Service Mode

Explains how Service Mode allows user control over outputs and viewing of inputs.

Troubleshooting

Provides solutions for common unit problems.

No Display or Unit Not Operating

Addresses issues related to HMI display and unit operation failures.

Chiller Water Flow Fault

Covers causes and solutions for faults related to chiller water flow.

Low Suction Pressure Fault

Details troubleshooting steps for low suction pressure issues.

High Discharge Pressure or Compressor Overload Fault

Addresses problems related to high discharge pressure and compressor overload.

Low Liquid Leaving Temp Fault

Covers troubleshooting for low liquid leaving temperature faults, especially for glycol systems.

Compressor(s) Won’t Start

Provides solutions for compressors failing to start due to demand or component issues.

Lack of Cooling or Heating Effect

Covers troubleshooting for reduced cooling or heating performance.

Section 11 – Maintenance

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