EasyManua.ls Logo

York YLUA0078 User Manual

York YLUA0078
164 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
YLUA0078 – YLUA0158
AIR-COOLED SCROLL CONDENSING UNITS
STYLE A and B (60 HZ)
80 TON TO 160 TON
281 KW TO 522 KW
R-410A
035-22868-000
AIR-COOLED SCROLL CONDENSING UNITS
INSTALLATION, OPERATION, MAINTENANCE
Supersedes 150.73-NM1 (918) Form 150.73-NM1 (920)
Issue Date:
September 4, 2020

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the York YLUA0078 and is the answer not in the manual?

York YLUA0078 Specifications

General IconGeneral
BrandYork
ModelYLUA0078
CategoryHeat Pump
LanguageEnglish

Summary

SECTION 1 – GENERAL EQUIPMENT INFORMATION AND SAFETY

INTRODUCTION

Describes the YORK Millennium Air-Cooled Scroll Condensing Units and their general specifications.

COMPRESSORS

Details the suction-gas cooled, hermetic scroll compressors used in the unit.

CONDENSER

Describes the condenser coils, fans, and motors.

REFRIGERANT CIRCUIT

Explains the two independent refrigerant circuits and piping.

WARRANTY

Outlines the warranty terms and conditions for the equipment.

SAFETY AND QUALITY

Lists standards and codes the units comply with and safety responsibilities.

ABOUT THIS MANUAL

Explains the use of hazard symbols (Warning, Caution, Note) and manual disclaimers.

MISUSE OF EQUIPMENT

Details improper uses that can lead to injury or damage, including structural, electrical, and rotating parts hazards.

SECTION 2 – PRODUCT DESCRIPTION

INTRODUCTION

Provides an overview of the YORK Millennium Air-Cooled Scroll Condensing Units.

GENERAL SYSTEM DESCRIPTION

Summarizes the main components and their functions within the unit.

Compressors

Details the suction-gas cooled, hermetic scroll compressors used in the unit.

Condenser

Describes the condenser coils, fans, and motors.

REFRIGERANT CIRCUIT

Explains the two independent refrigerant circuits and piping.

MICROCOMPUTER CONTROL CENTER

Details the control center, display, keypad, and programming capabilities.

HIGH AMBIENT KIT

Describes the kit required for operation in high ambient temperatures.

COMMUNICATIONS

Details communication capabilities like BACnet and Modbus.

POWER PANEL

Describes the components within the power panel.

ACCESSORIES AND OPTIONS

Lists various power options like disconnect switches and control transformers.

Control Options

Details control options like Ambient Kit, BAS interface, and language display.

Compressor and Piping Options

Lists options for relief valves, hot gas bypass, and service isolation valves.

Condenser and Cabinet Options

Covers condenser coil protection and enclosure panel options.

Enclosure Panels (Unit)

Describes different types of enclosure panels available for the unit.

Sound Attenuation

Details options for reducing unit noise, including sound blankets and quiet fans.

UNIT COMPONENTS

Illustrates the main components of the unit with labels.

POWER PANEL COMPONENTS

Shows a detailed view of the power panel components.

POWER PANEL / CONTROL COMPONENTS

Details components within both the power and control panels.

NOMENCLATURE (PIN)

Explains the unit's Product Identification Number (PIN) and its coding.

PRODUCT IDENTIFICATION NUMBER (PIN) (CON’T)

Continues the explanation of the PIN structure for various features and options.

PRODUCT IDENTIFICATION NUMBER (PIN) (CON’T)

Continues the explanation of the PIN structure for various features and options.

PRODUCT IDENTIFICATION NUMBER (PIN) (CON’T)

Continues the explanation of the PIN structure for various features and options.

REFRIGERANT FLOW DIAGRAM

Illustrates the flow of refrigerant through the unit's components.

PROCESS AND INSTRUMENTATION DIAGRAM

Depicts the unit's process flow and instrumentation with control functions.

SECTION 3 – HANDLING AND STORAGE

DELIVERY AND STORAGE

Provides guidelines for unit delivery, storage, and essential precautions.

INSPECTION

Details procedures for inspecting the unit for transit damage.

UNIT RIGGING

Explains safe rigging practices and lifting instructions for the unit.

Moving the Condensing Unit

Provides instructions on safely moving the condensing unit.

Lifting Weights

Refers to data shipped with the unit for weight and distribution details.

SECTION 4 – INSTALLATION

INSTALLATION CHECKLIST

Lists essential checks to be performed before unit operation.

HANDLING

Provides guidance on handling the unit during installation.

LOCATION AND CLEARANCES

Details site selection criteria and required clearances for proper installation.

Foundation

Specifies requirements for the unit's mounting foundation.

Ground Level Locations

Provides guidance for installing the unit at ground level.

Rooftop Locations

Offers considerations for rooftop installation of the unit.

Noise Sensitive Locations

Advises on unit placement to minimize noise impact in sensitive areas.

Snow Load

Addresses considerations for installations in areas with snow accumulation.

Clearances

Refers to dimensions for recommended unit clearances.

Corrosive Environments

Discusses protection options for units in corrosive environments.

SPRING ISOLATORS (OPTIONAL)

Instructions for identifying and locating spring isolators.

COMPRESSOR MOUNTING

Describes how compressors are mounted on isolators.

PIPEWORK ARRANGEMENT

Suggests pipework arrangements for unit installations.

DUCTWORK CONNECTION

Provides recommendations for ductwork connections to the fan discharge.

WIRING

Covers field wiring requirements and connections.

ELECTRICAL WIRING

Details field wiring requirements for power and control circuits.

Liquid Line Solenoid Connections

Specifies installation and wiring for liquid line solenoid valves.

Discharge Air Sensor

Describes factory supply and field installation of the discharge air sensor.

Zone Thermostats (Remote Start/Stop)

Details wiring for zone thermostats in suction pressure control mode.

COMPRESSOR HEATERS

Explains the function and operation of standard compressor heaters.

RELIEF VALVES

Specifies the location and pressure settings for relief valves.

HIGH PRESSURE CUTOUT

Details the high pressure cutout switch settings.

Air Proving Switch/Remote Start-Stop Contacts

Explains the function and wiring of air proving switches for safety and control.

Remote Start/Stop Contacts

Describes how to wire remote start/stop contacts for unit control.

Remote Emergency Cutoff

Details how to implement a remote emergency shutdown.

Evaporator Blower Start Contacts

Explains the use of contacts for evaporator blower start signals.

Compressor Run Contacts

Describes contacts used for monitoring compressor run status.

Alarm Status Contacts

Details normally-open contacts for monitoring alarm status.

Remote Reset of Setpoint

Explains how to remotely reset the discharge air temperature setpoint.

Load Limit Input

Describes the load limiting feature and its field connections.

COMPRESSOR HEATERS

Explains the function and operation of standard compressor heaters.

REFRIGERANT PIPING

Provides general guidelines and responsibilities for refrigerant piping design.

Refrigerant Piping Reference

Discusses R-410A copper line sizing requirements and standards.

YCRL Line Sizing Notes

Provides specific notes on line sizing for YCRL chillers.

Refrigerant Line Sizing

Details considerations for practical line sizes to ensure proper refrigerant flow and oil return.

Evaporator Below Condensing Unit

Addresses suction line sizing when the evaporator is below the condensing unit.

Condenser Below Evaporator

Discusses liquid line design considerations when the condenser is below the evaporator.

OIL TRAPS

Explains the importance and placement of oil traps in suction lines.

REFRIGERANT CHARGE

Details the process for weighing in the correct refrigerant charge.

FILTER DRIERS/ SIGHT GLASSES/TXV’S

Notes that these components are field supplied for each refrigerant circuit.

Table 4 - REFRIGERANT LINE CONNECTIONS

Lists refrigerant line connection sizes for various models and systems.

Refrigerant Line Sizing

Details considerations for practical line sizes to ensure proper refrigerant flow and oil return.

Evaporator Below Condensing Unit

Addresses suction line sizing when the evaporator is below the condensing unit.

Condenser Below Evaporator

Discusses liquid line design considerations when the condenser is below the evaporator.

OIL TRAPS

Explains the importance and placement of oil traps in suction lines.

REFRIGERANT CHARGE

Details the process for weighing in the correct refrigerant charge.

FILTER DRIERS/ SIGHT GLASSES/TXV’S

Notes that these components are field supplied for each refrigerant circuit.

Table 5 - REFRIGERANT LINE PRESSURE DROPS (ENGLISH)

Provides pressure drop data for refrigerant lines based on size and conditions.

FIGURE 9 - DISCHARGE AIR SENSOR FIELD WIRING

Shows the field wiring diagram for the discharge air sensor.

CONTROL WIRING

Details the wiring connections for various control functions.

FIGURE 10 - CONTROL WIRING

Provides a diagram illustrating control wiring connections.

SECTION 5 – TECHNICAL DATA

OPERATIONAL LIMITATIONS (ENGLISH)

Defines temperature and flow limitations crucial for compressor protection.

Voltage Limitations

Lists absolute voltage limitations to prevent compressor damage.

PHYSICAL DATA (ENGLISH)

Provides physical dimensions and data for YLUA models.

Electrical Data

Details micro panel power supply and voltage range specifications.

Table 8 - MICRO PANEL POWER SUPPLY

Specifies power supply requirements and protection for the micro panel.

Table 9 - VOLTAGE RANGE

Outlines the acceptable operating voltage ranges for the unit.

ELECTRICAL DATA

Provides unit electrical data for standard efficiency models with 4 compressors.

Table 10 - STANDARD EFFICIENCY UNIT ELECTRICAL DATA (4 COMPR)

Details electrical data, including FLA, MCA, and fuse/breaker sizes for 4-compressor units.

Table 11 - STANDARD EFFICIENCY UNIT ELECTRICAL DATA (5 COMPR)

Details electrical data for standard efficiency models with 5 compressors.

SINGLE POINT

Presents electrical data for single-point connections.

SINGLE POINT

Continues electrical data for single-point connections, including 6-compressor units.

Table 12 - STANDARD EFFICIENCY UNIT ELECTRICAL DATA (6 COMPR)

Details electrical data for standard efficiency models with 6 compressors.

Table 13 - HIGH EFFICIENCY UNIT ELECTRICAL DATA (4 COMPR)

Details electrical data for high efficiency models with 4 compressors.

Table 14 - HIGH EFFICIENCY UNIT ELECTRICAL DATA (5 COMPR)

Details electrical data for high efficiency models with 5 compressors.

SINGLE POINT

Continues electrical data for single-point connections.

DUAL POINT

Presents electrical data for dual-point connections for 4-compressor units.

Table 15 - STANDARD EFFICIENCY UNIT ELECTRICAL DATA (4 COMPR)

Details electrical data for dual-point, 4-compressor standard efficiency units.

Table 16 - STANDARD EFFICIENCY UNIT ELECTRICAL DATA (5 COMPR)

Details electrical data for dual-point, 5-compressor standard efficiency units.

DUAL POINT

Continues electrical data for dual-point connections.

DUAL POINT

Continues electrical data for dual-point connections, including 6-compressor units.

Table 17 - STANDARD EFFICIENCY UNIT ELECTRICAL DATA (6 COMPR)

Details electrical data for dual-point, 6-compressor standard efficiency units.

Table 18 - HIGH EFFICIENCY UNIT ELECTRICAL DATA (4 COMPR)

Details electrical data for dual-point, 4-compressor high efficiency units.

Table 19 - HIGH EFFICIENCY UNIT ELECTRICAL DATA (5 COMPR)

Details electrical data for dual-point, 5-compressor high efficiency units.

DUAL POINT

Continues electrical data for dual-point connections.

Table 20 - LUG SIZING

Provides lug sizing information for various electrical connections.

Electrical Notes

Explains notes related to circuit ampacity, disconnect switches, and wiring.

Electrical Notes And Legend

Defines designations and symbols used in electrical diagrams and notes.

Electrical Notes And Legend (Continued)

Continues the legend and provides general notes on field wiring and connections.

WIRING DIAGRAMS

Introduces elementary wiring diagrams.

FIGURE 11 - ELEMENTARY WIRING DIAGRAM

Shows the elementary wiring diagram for the unit.

Power Options Connection Diagram

Illustrates connection diagrams for various power options.

FIGURE 12 - POWER OPTIONS CONNECTION DIAGRAM

Shows diagrams for connecting power options to the unit.

FIGURE 13 - SINGLE POINT AND DUAL POINT WIRING

Depicts wiring diagrams for single and dual point electrical configurations.

Wiring

Provides wiring diagrams for the unit.

FIGURE 14 - WIRING

Shows a wiring diagram illustrating electrical connections.

Micro Panel Connections

Details the physical connections to the micro panel.

FIGURE 15 - MICRO PANEL CONNECTIONS

Illustrates the connection points on the micro panel.

FIGURE 16 - ELEMENTARY DIAGRAM

Shows an elementary diagram of the unit's electrical system.

DIMENSIONS (ENGLISH)

Provides physical dimensions for YLUA0078 to YLUA0095 models.

DIMENSIONS – YLUA0098 TO 0130 (ENGLISH)

Provides physical dimensions for YLUA0098 to YLUA0130 models.

DIMENSIONS – YLUA0148 TO 0158 (ENGLISH)

Provides physical dimensions for YLUA0148 to YLUA0158 models.

CLEARANCES

Illustrates required clearances around the unit for operation and maintenance.

WEIGHT DISTRIBUTION AND ISOLATOR MOUNTING POSITIONS

Explains weight distribution and provides sample isolator location data.

ISOLATOR INFORMATION

Provides cross-reference for spring isolators and their rated capacities.

One Inch Deflection Spring Isolators Installation Instructions

Gives step-by-step instructions for installing one-inch deflection spring isolators.

Two Inch Deflection Seismic Isolator Cross-Reference

Provides cross-reference for seismic isolators and their weight ranges.

Seismic Isolator Installation and Adjustment

Details installation and adjustment procedures for seismic isolators.

Durulene Isolator Cross-Reference

Provides cross-reference for Durulene isolators and their dimensions/weight ranges.

Installation of Durulene Vibration Isolators

Gives installation instructions for Durulene vibration isolators.

SECTION 6 – COMMISSIONING

Commissioning

States that commissioning must be done by authorized personnel.

PREPARATION – POWER OFF

Lists basic checks to perform with power to the unit switched OFF.

Compressor Oil

Details the procedure for checking and adding compressor oil.

Fans

Instructs to check fans for free rotation and damage.

Isolation / Protection

Verifies that all electrical supply is from a single point of isolation.

Control Panel

Checks the control panel for cleanliness and foreign materials.

Power Connections

Verifies correct and tight power cable connections.

Grounding

Ensures protective ground terminals are properly connected and tight.

Supply Voltage

Verifies site supply voltage matches unit requirements.

PREPARATION – POWER ON

Details checks to perform after applying power to the unit.

Switch Settings

Guides on setting unit and system switches for operation.

Compressor Heaters

Verifies compressor heaters are energized for a specified duration before startup.

Air Flow Switch

Confirms correct fitting and wiring of the air flow switch.

A. UNIT CHECKS

General checks on the unit before initial startup.

B. COMPRESSOR HEATERS

Checks voltage and application time for compressor heaters.

C. PANEL CHECKS

Verifies 3-phase power and 120VAC control power at panel terminals.

3. Program/verify the Cooling Setpoints, Program Setpoints, and unit Options.

Instructs to program and verify setpoints, program values, and unit options.

D. CHECKING SUPERHEAT AND SUBCOOLING

Details how to calculate and adjust subcooling and superheat for optimal performance.

E. LEAK CHECKING

Instructs to perform leak checks on compressors, fittings, and piping.

SECTION 7 – UNIT CONTROLS

INTRODUCTION

Introduces the YORK MicroComputer Control Center and its functions.

MICROPROCESSOR BOARD

Describes the microprocessor board's role as the unit's controller.

UNIT SWITCH

Explains the function of the unit's ON/OFF switch.

DISPLAY

Describes the 40-character LCD display for system parameters and messages.

KEYPAD

Details the 12-button keypad for accessing parameters and programming.

BATTERY BACK-UP

Explains the purpose of the battery backup for the real-time clock.

TRANSFORMER

Describes the transformer that supplies power to the control board.

SINGLE SYSTEM SELECT AND PROGRAMMING NUMBER OF COMPRESSORS

Explains how to configure single/dual systems and program compressor count.

STATUS KEY

Explains how to use the STATUS key to check current unit operating status.

General Status Messages

Lists and explains general status messages displayed by the unit.

System Safeties

Explains system safeties that cause individual system shutdowns.

MANUAL OVERRIDE

Describes the manual override mode for emergency or service use.

Fault Safety Status Messages

Explains safety status messages indicating exceeded thresholds.

System Safeties

Explains system safeties that cause individual system shutdowns.

HIGH DISCH PRESSURE

Details the discharge pressure cutout safety function.

LOW SUCT PRESSURE

Explains the suction pressure cutout safety function.

MP / HPCO FAULT

Describes motor protector and high pressure cutout faults.

Unit Safeties

Explains unit safeties that shut down all running compressors.

LOW AMBIENT TEMP

Describes the low ambient temperature cutout safety.

115VAC UNDER VOLTAGE

Explains the under voltage safety shutdown for the micro panel.

Unit Warning

Lists unit warnings that require operator intervention.

STATUS KEY MESSAGES

Provides a quick reference list of status key messages.

FIGURE 19 - STATUS KEY MESSAGES QUICK REFERENCE LIST

Visual guide to status key messages for troubleshooting.

DISPLAY/PRINT KEYS

Explains the use of Display/Print keys for accessing information.

Oper Data Key

Details how to access and scroll through operating data screens.

S Y S X S P = 7 2 . 1 P S I G

Shows display of system suction and discharge pressures.

S Y S X H O U R S

Shows accumulated running hours for compressors.

L O A D T I M E R

Displays unit load and unload timer values.

L E A D S Y S T E M I S

Indicates the current lead system for two-system units.

A C T I V E R E M O T E C T R L

Shows the active remote control mode (None, ISN, etc.).

S Y S X C O M P S T A T U S

Displays compressor status for each system.

S Y S X R U N T I M E

Shows the system run time for the current cycle.

Oper Data Quick Reference List

Provides a quick reference for information available via the OPER DATA key.

Figure 20 - OPERATION DATA

Illustrates a sample operating data printout.

Print Key

Explains how to obtain printouts of real-time or history data.

Operating Data Printout

Describes obtaining a printout of current system operating parameters.

History Printout

Explains how to obtain printouts of safety shutdown information.

History Displays

Describes accessing and displaying history buffer information.

S U C T I O N P R E S S U R E

Shows the programmed suction pressure cutout and range.

L O W A M B I E N T T E M P

Shows the programmed low ambient temperature cutout.

D I S C H A R G E A I R T E M P

Shows discharge air temperature if control is selected.

S E T P O I N T = 5 5 . 0 ° F

Shows the current discharge air temperature setpoint and how to adjust it.

S Y S X S P = X X X X P S I G

Shows system suction and discharge pressure at the time of fault.

Software Version

Explains how to view the unit's software version.

ENTRY KEYS

Describes the Entry keys for navigating and changing programmed values.

Options Key

Explains how to scroll through and change unit options.

Option 1 – Language

Details how to program the display language for the unit.

Option 2 – System Switches

Explains the function of system switches for controlling unit operation.

SETPOINTS KEYS

Introduces keys for programming cooling setpoints, schedule, and safeties.

Cooling Setpoints

Explains how to program cooling setpoints and range for DAT or Suction Pressure control.

L O C A L D I S C H A R G E

Indicates cooling setpoint is under local control based on discharge air temperature.

L O C A L S U C T I O N

Indicates cooling setpoint is under local control based on suction pressure.

R E M O T E D I S C H A R G E

Indicates cooling setpoint is under remote control based on discharge air temperature.

R E M O T E S U C T I O N

Indicates cooling setpoint is under remote control based on suction pressure.

S E T P O I N T = 5 5 . 0 ° F

Shows the current discharge air temperature setpoint and how to adjust it.

S Y S X S P = 1 0 5 __ P S I G

Shows the current suction pressure setpoint and range for control.

Schedule/Advance Day Key

Explains how to program the seven-day schedule and holiday settings.

Program Key

Details how to access and change programmable operating parameters.

D I S C H A R G E P R E S S U R E

Shows the programmed discharge pressure cutout setting.

S U C T I O N P R E S S U R E

Shows the programmed suction pressure cutout setting.

L O W A M B I E N T T E M P

Shows the programmed low ambient temperature cutout setting.

A N T I R E C Y C L E T I M E R

Details the programmed anti-recycle timer setting.

F A N C O N T R O L O N

Shows the programmed fan control on pressure setting.

T O T A L N U M B E R O F

Shows the total number of compressors programmed for the unit.

N U M B E R O F F A N S

Shows the programmed number of fans per system.

S Y S X T R I P V O L T S

Shows programmed trip voltage for system high current.

460VAC System Trip Volts

Explains calculation and programming for 460 VAC system trip volts.

460 VAC Unit Trip Volts

Explains calculation and programming for 460 VAC unit trip volts.

R E M O T E U N I T I D

Shows programmed remote unit ID for communication.

Table 21 - COOLING SETPOINTS PROGRAMMABLE LIMITS AND DEFAULTS

Lists programmable limits and defaults for cooling setpoints.

Table 22 - PROGRAM AND DEFAULTS

Lists programmable values and their default settings.

FIGURE 21 - SETPOINTS QUICK REFERENCE LIST

Provides a quick reference list for setpoints accessible via the Setpoints keys.

Options Key

Explains how to scroll through and change unit options.

Option 1 – Language

Details how to program the display language for the unit.

Option 2 – System Switches

Explains the function of system switches for controlling unit operation.

Option 3 – Ambient Control Type

Describes standard and low ambient control types and their cutouts.

Option 4 – Local/Remote Control Type

Explains local and remote control modes for unit monitoring and operation.

Option 5 – Unit Control Mode

Details unit control based on suction pressure or discharge air temperature.

Option 6 – Display Units

Explains how to select display units in Imperial or SI.

Option 7 – Lead/Lag Type (two system units only)

Describes manual and automatic lead/lag control for two-system units.

Option 8 – Condenser Fan Control Mode

Explains condenser fan control based on discharge pressure or ambient/discharge pressure.

Option 9 – Manual Override Mode

Explains manual override mode for bypassing daily schedule.

Option 10 – Current Feedback Options Installed

Details options for current feedback monitoring (None, One Per Unit, One Per System).

Option 11 – Power Fail Restart

Explains automatic or manual restart after power failure.

Option 12 – Soft Start Enable/Disable

Notes that Soft Start must be disabled on all units.

Option 13 – Unit Type

States that Unit Type must be set to "Condensing Unit".

Option 14 – Refrigerant Type

Emphasizes that R-410A MUST be programmed due to compressor damage risk.

Option 15 – Expansion Valve Type

Explains selection of expansion valve type (thermostatic or electronic).

Option 16 – Flash Card Update

Details the process for updating unit software using a Flash Card.

Option 17 – Remote Temperature Reset

Describes input options for remote temperature reset functionality.

Option 18 – Hot Gas Bypass Type

Explains programming the hot gas bypass type based on installed options.

Option 19– Data Logging

States that data logging should be disabled.

Clock

Explains how to view and set the unit's date, time, and date.

FIGURE 22 - UNIT KEYS PROGRAMMING QUICK REFERENCE LIST

Provides a quick reference list for unit key setpoints and programming.

SECTION 8 – UNIT OPERATION

CAPACITY CONTROL

Explains the sequence for unit start-up and capacity control functions.

SUCTION PRESSURE LIMIT CONTROLS

Describes controls to prevent low-pressure cutouts by limiting loading.

DISCHARGE PRESSURE LIMIT CONTROLS

Explains controls that unload the system to prevent high discharge pressure.

DISCHARGE AIR TEMPERATURE CONTROL

Details how the unit controls discharge air temperature via compressor staging.

FIGURE 23 - DISCHARGE AIR TEMPERATURE CONTROL

Illustrates compressor staging based on discharge air temperature control.

TABLE 23 - DISCHARGE AIR TEMPERATURE CONTROL FOR 5 AND 6 COMPRESSORS

Shows fan sequencing for discharge air temp control with 5/6 compressors.

TABLE 24 - DISCHARGE AIR TEMPERATURE CONTROL FOR 4 COMPRESSORS

Shows fan sequencing for discharge air temp control with 4 compressors.

SUCTION PRESSURE CONTROL

Explains how the unit controls suction pressure via compressor staging.

FIGURE 24 - SUCTION PRESSURE CONTROL

Illustrates loading and unloading in suction pressure control mode.

SYSTEM LEAD/LAG

Describes lead/lag control between systems for equalizing run hours.

COMPRESSOR LEAD/LAG

Explains compressor sequencing for starting, unloading, and equalizing load.

ANTI-RECYCLE TIMER

Details the programmable timer to prevent short cycling of compressors.

ANTI-COINCIDENCE TIMER

Explains the timer that prevents simultaneous compressor starts.

EVAPORATOR BLOWER CONTROL

Describes conditions under which evaporator blower start contacts energize.

PUMPDOWN CONTROL

Explains the pump-down feature upon unit shut-off.

CONDENSER FAN CONTROL - YLUA0078 – YLUA0095

Details condenser fan control based on ambient temperature and discharge pressure.

TABLE 26 - YLUA0078 – YLUA0095 CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY

Provides fan sequencing data using discharge pressure only.

FIGURE 25 - YLUA0078 – YLUA0095 FAN LOCATION (TYPICAL)

Shows the typical fan locations for YLUA0078-0095 models.

CONDENSER FAN CONTROL - YLUA0078 – YLUA0095

Details condenser fan control for low ambient conditions using discharge pressure.

TABLE 27 - YLUA0078 – YLUA0095 LOW AMBIENT CONDENSER FAN CONTROL – DISCHARGE PRESSURE CONTROL

Provides fan sequencing for low ambient conditions based on discharge pressure.

CONDENSER FAN CONTROL - YLUA0098 – YLUA0130 CONDENSING UNITS

Details condenser fan control based on discharge pressure for YLUA0098-0130.

TABLE 28 - YLUA0098 – YLUA0130 CONDENSER FAN CONTROL

Provides fan sequencing data for YLUA0098-0130 models based on discharge pressure.

FIGURE 26 - YLUA0098 – YLUA0130 FAN LOCATION

Shows fan locations for YLUA0098-0130 models.

CONDENSER FAN CONTROL - YLUA0148 – YLUA0158 UNITS

Details condenser fan control based on discharge pressure for YLUA0148-0158.

TABLE 29 - YLUA0148 – YLUA0158 CONDENSER FAN CONTROL

Provides fan sequencing data for YLUA0148-0158 models based on discharge pressure.

FIGURE 27 - YLUA0148 – YLUA0158 FAN LOCATION

Shows fan locations for YLUA0148-0158 models.

LOAD LIMITING

Explains the load limiting feature to prevent exceeding desired unit loading.

TABLE 30 - COMPRESSOR OPERATION – LOAD LIMITING

Shows load limiting stages based on the number of compressors.

COMPRESSOR RUN STATUS

Indicates how compressor run status is displayed via contacts.

ALARM STATUS

Describes how system or unit shutdowns are indicated by alarm contacts.

BAS/EMS DISCHARGE AIR TEMPERATURE RESET USING A VOLTAGE OR CURRENT SIGNAL

Explains how to use voltage or current signals for BAS/EMS discharge air temperature reset.

SECTION 9 – SERVICE AND TROUBLESHOOTING

CLEARING HISTORY BUFFERS

Explains how to clear history buffers, with a caution to contact service.

SERVICE MODE

Describes how to enter Service Mode to enable/disable outputs and view parameters.

SERVICE MODE – OUTPUTS

Details how to view and modify outputs (except compressors) in Service Mode.

SERVICE MODE – CONDENSING UNIT CONFIGURATION

Explains how to view and program unit configuration settings.

SERVICE MODE – ANALOG AND DIGITAL INPUTS

Describes how to view analog and digital inputs in Service Mode.

Digital Inputs

Explains digital inputs and their connection points on the I/O board.

Analog Inputs – Temperature

Details analog temperature inputs and their connection points.

Outside Air Sensor

Describes connections and voltage readings for the outside air sensor.

Table 31 - I/O DIGITAL INPUTS

Lists digital inputs and their corresponding terminal connections.

Table 32 - I/O DIGITAL OUTPUTS

Lists digital outputs and their corresponding terminal connections.

Table 33 - I/O ANALOG INPUTS

Lists analog inputs and their corresponding terminal connections.

FIGURE 28 - MICROBOARD LAYOUT

Shows a labeled diagram of the microboard layout.

CHECKING INPUTS AND OUTPUTS

Explains how to check digital and analog inputs and outputs.

Digital Inputs

Explains digital inputs and their connection points on the I/O board.

Analog Inputs – Temperature

Details analog temperature inputs and their connection points.

Outside Air Sensor

Describes connections and voltage readings for the outside air sensor.

Table 35 - OUTDOOR AIR SENSOR TEMPERATURE/VOLTAGE/CORRELATION

Provides voltage correlation for outdoor air temperature sensor readings.

Discharge Air Temperature Sensor

Details connections and voltage readings for the discharge air temperature sensor.

Analog Inputs – Pressure

Explains analog pressure inputs and their connections.

Table 36 - DISCHARGE AIR TEMPERATURE SENSOR TEMPERATURE/VOLTAGE/RESISTANCE CORRELATION

Provides voltage correlation for discharge air temperature sensor readings.

Table 37 - PRESSURE TRANSDUCERS

Lists pressure transducer voltage readings for various pressure levels.

System 1 Discharge Transducer

Details I/O board connections for the system 1 discharge transducer.

System 2 Discharge Transducer

Details I/O board connections for the system 2 discharge transducer.

System 1 Suction Transducer

Details I/O board connections for the system 1 suction transducer.

System 2 Suction Transducer

Details I/O board connections for the system 2 suction transducer.

Digital Outputs

Explains digital outputs and their control via microprocessor switching.

FIGURE 29 - I/O BOARD RELAY CONTACT ARCHITECTURE

Illustrates the relay contact architecture on the I/O board.

OPTIONAL PRINTER INSTALLATION

Details the installation of an optional printer for unit condition printouts.

Assembly and Wiring

Describes the assembly and wiring for printer connection.

Obtaining a Printout

Explains how to obtain printouts using the PRINT key.

FIGURE 30 - PRINTER TO MICROBOARD ELECTRICAL CONNECTIONS

Shows the electrical connections for the printer to the microboard.

TABLE 38 - TROUBLESHOOTING

Provides a table listing problems, causes, and solutions for common issues.

TABLE 38 - TROUBLESHOOTING (CONT’D)

Continues the troubleshooting table with common problems and solutions.

SECTION 10 – MAINTENANCE

IMPORTANT

Warns that improper maintenance during warranty may void coverage.

COMPRESSORS

Details maintenance procedures for compressors, including oil checks.

Oil Level Check

Explains how to check the oil level in the compressor sight glass.

Oil Analysis

Describes when and how to perform oil analysis for contaminants.

CONDENSER FAN MOTORS

States that condenser fan motors are permanently lubricated and need no maintenance.

CONDENSER COILS

Advises on cleaning condenser coils and exercising care for fins.

OPERATING PARAMETERS

Recommends regular checks of operating temperatures and pressures.

ON-BOARD BATTERY BACK-UP

Details the U5 Real Time Clock chip and its battery backup.

OVERALL UNIT INSPECTION

Recommends periodic inspections for proper unit operation and issues.

ISN CONTROL

Explains ISN control data reception and transmission.

Received Data (Control Data)

Lists ISN received data values used as control parameters.

Transmitted Data

Describes unit data transmission based on History Buffer Request.

Table 39 - ISN RECEIVED DATA

Lists ISN received data points and their descriptions.

Table 40 - ISN TRANSMITTED DATA

Lists ISN transmitted data points and their descriptions.

TABLE 40 - ISN TRANSMITTED DATA (CONT’D)

Continues the list of ISN transmitted data points and their descriptions.

TABLE 41 - ISN OPERATIONAL AND FAULT CODES

Lists ISN operational and fault codes with their corresponding descriptions.

BACNET AND MODBUS DATA COMMUNICATION

Explains reading and modifying BACnet/Modbus parameters.

Table 42 - MINIMUM, MAXIMUM AND DEFAULT VALUES

Details min/max/default values for communication parameters.

Table 43 - REAL TIME ERROR NUMBERS

Provides a list of real-time error numbers and their meanings.

Serial Communication Analog Value Data

Explains analog value data read/modified via BACnet or Modbus.

Table 44 - SERIAL COMMUNICATION ANALOG VALUE DATA

Lists analog value data and their BACnet/analog descriptions.

Serial Communication Binary Value Data

Explains binary value data read/modified via BACnet or Modbus.

Table 45 - SERIAL COMMUNICATION BINARY VALUE DATA

Lists binary value data and their BACnet names/descriptions.

Serial Communication Analog Input Data

Explains analog input data that can be read but not modified.

Table 46 - SERIAL COMMUNICATION ANALOG INPUT DATA

Lists analog input data and their BACnet names/descriptions.

TABLE 46 - SERIAL COMMUNICATION ANALOG INPUT DATA (CONT’D)

Continues the list of analog input data and their BACnet names/descriptions.

Serial Communication Binary Input Data

Explains binary input data read via BACnet or Modbus.

Table 47 - SERIAL COMMUNICATION BINARY INPUT DATA

Lists binary input data and their BACnet names/descriptions.

TEMPERATURE CONVERSION CHART

Provides charts for converting between Fahrenheit and Celsius temperatures.

Table 48 - TEMPERATURE CONVERSION CHART - ACTUAL TEMPERATURE

Lists actual temperature conversions between Fahrenheit and Celsius.

Table 49 - TEMPERATURE CONVERSION CHART DIFFERENTIAL TEMPERATURES

Lists differential temperature conversions between Fahrenheit and Celsius.

Table 50 - PRESSURE CONVERSION CHART - GAUGE OR DIFFERENTIAL

Provides charts for converting pressure between PSI and BAR.

Table 51 - R-410A PRESSURE TEMPERATURE CHART

Lists pressure-temperature data for R-410A refrigerant.

Related product manuals