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York YMPA 0160 User Manual

York YMPA 0160
148 pages
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FORM NO.:6U6K-B01E-NB-EN
JOHNSON CONTROLS
1
AIR-COOLED CHILLER
AND HEAT PUMP
Supersedes: 6U6K-B01E-NA-EN
FORM NO.: 6U6K-B01E-NB-EN
INSTALLATION,COMMISSIONING,
OPERATION & MAINTENANCE
R410A
Issue Date:
February 26, 2018
YMAA / YMPA 0045-0260
AIR-COOLED CHILLER AND HEAT PUMP
50Hz
44-255kW
Cooke Industries - Phone: +64 9 579 2185 Email: sales@cookeindustries.co.nz Web: www.cookeindustries.co.nz

Table of Contents

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York YMPA 0160 Specifications

General IconGeneral
BrandYork
ModelYMPA 0160
CategoryHeat Pump
LanguageEnglish

Summary

General Safety Guidelines

Technical Data

Operational Limitations

Specifies the absolute operating boundaries for temperature, flow, and voltage to prevent damage.

Commissioning

Commissioning

Details the procedures to be followed by authorized personnel for unit commissioning.

Preparation – Power Off

Outlines essential checks before applying power to the unit, ensuring safe startup.

Refrigerant Charge

Explains the process for checking and charging the unit with the correct amount of refrigerant.

Compressor Oil

Details how to add compressor oil, including the correct type and quantity.

Isolation / Protection

Verifies that electrical supply is taken from a single isolation point and air switch sizes are correct.

Power Connections

Verifies that customer power cables are correctly connected to terminal blocks and circuit breakers.

Unit Operation

Capacity Control

Explains how the unit adjusts its cooling/heating load based on system demand and temperature.

Discharge Pressure Limit Controls

Explains controls that prevent system loading/unloading based on discharge pressure limits.

Service and Troubleshooting

Maintenance

Compressors

Covers essential maintenance aspects for compressors, including oil type and handling.

General Information and Safety

Safety

Details the safety standards and codes the unit complies with, ensuring safe operation.

Product Description

General System Description

Provides a comprehensive overview of the unit's major components and their functions.

Handling and Storage

Rigging and Lifting

Provides essential guidelines for safe rigging and lifting of the unit by professional riggers.

Delivery and Storage

Outlines precautions for unit delivery and storage to maintain quality and prevent damage.

Operating and Storage Conditions

Operating and Storage Conditions

Lists the recommended operating and storage temperature ranges for optimal unit performance.

Installation

Installation Checklist

A mandatory list of checks to be completed before placing the unit into operation.

Location and Clearances

Specifies recommended site locations and clearances for optimal airflow, maintenance, and servicing.

Foundation

Details requirements for a stable and level foundation to support the unit's operating weight.

Ground Level Locations

Provides specific considerations for installing units at ground level to ensure stability and prevent tampering.

Rooftop Locations

Rooftop Locations

Guidelines for selecting and preparing rooftop locations to safely support the unit and personnel.

Chilled Liquid Piping

General guidance on connecting the unit's water piping system for maximum operating efficiency.

Pipework Arrangement

Pipework Arrangement

Recommendations for designing the piping system, including connections, strainers, and flushing procedures.

Wiring

Power Supply Connection

Single Unit

Illustrates the single unit power supply connection diagram with electrical legends.

Control Wiring

Communication Wiring – Optiview LT

Shows the communication wiring diagram for connecting the Optiview LT controller.

Communication Wiring – Wire Controller

Illustrates the communication wiring diagram for the optional wire controller.

Voltage Limitations

Voltage Limitations

Details the absolute voltage limits for unit operation to prevent serious damage to the compressor.

Heat Exchanger Pressure Drop

Heat Exchanger Pressure Drop

Provides curves and correlations for calculating heat exchanger pressure drop across the BPHE and piping.

Physical Data

Wiring Diagram

YMAA/YMPA0045-0065

Presents the wiring diagram for YMAA/YMPA0045-0065 models, illustrating electrical connections.

Dimensions

YMAA/YMPA0045-0065 (Without Hydro Kit)

Provides dimensional drawings for the YMAA/YMPA0045-0065 unit without a hydro kit.

YMAA/YMPA0045-0065 (With Hydro Kit)

YMAA/YMPA0045-0065 (With Hydro Kit)

Displays dimensional drawings for the YMAA/YMPA0045-0065 unit equipped with a hydro kit.

YMAA/YMPA0045-0065 (With Fixed Speed Pump)

YMAA/YMPA0045-0065 (With Fixed Speed Pump)

Shows dimensional drawings for the YMAA/YMPA0045-0065 unit with a fixed speed pump.

YMAA/YMPA0080-0130 (Without Hydro Kit)

YMAA/YMPA0080-0130 (Without Hydro Kit)

Provides dimensional drawings for the YMAA/YMPA0080-0130 unit without a hydro kit.

YMAA/YMPA0080-0130 (With Hydro Kit)

YMAA/YMPA0080-0130 (With Hydro Kit)

Displays dimensional drawings for the YMAA/YMPA0080-0130 unit with a hydro kit.

YMAA/YMPA0080-0130 (With Fixed Speed Pump)

YMAA/YMPA0080-0130 (With Fixed Speed Pump)

Shows dimensional drawings for the YMAA/YMPA0080-0130 unit with a fixed speed pump.

YMAA/YMPA0160-0200 (Without Hydro Kit)

YMAA/YMPA0160-0200 (Without Hydro Kit)

Provides dimensional drawings for the YMAA/YMPA0160-0200 unit without a hydro kit.

YMAA/YMPA0160-0200 (With Hydro Kit)

YMAA/YMPA0160-0200 (With Hydro Kit)

Displays dimensional drawings for the YMAA/YMPA0160-0200 unit with a hydro kit.

YMAA/YMPA0230-0260 (Without Hydro Kit)

YMAA/YMPA0230-0260 (Without Hydro Kit)

Provides dimensional drawings for the YMAA/YMPA0230-0260 unit without a hydro kit.

YMAA/YMPA0230-0260 (With Hydro Kit)

YMAA/YMPA0230-0260 (With Hydro Kit)

Displays dimensional drawings for the YMAA/YMPA0230-0260 unit with a hydro kit.

Technical Data – Clearances

Technical Data – Clearances

Specifies recommended installation clearances around the unit for proper airflow and maintenance access.

Grounding

Grounding

Confirms the unit's protective ground terminal is properly connected to a suitable grounding point.

Supply Voltage

Verifies that the site voltage supply matches the unit requirements and falls within specified limits.

Preparation – Power On

Instructs to apply power and turn on the panel circuit breaker to make the machine live.

Water System

Verifies correct installation and commissioning of the chilled liquid system, including air purging.

Flow Switch

Checks the fitted flow switch and recommends an additional one for modular systems.

Start-Up Checklist

Unit Checks

A checklist for initial unit inspection, covering shipping damage, assembly, and refrigerant piping.

Compressor Heaters

Procedures for powering on compressor heaters 8 hours prior to startup, verifying voltage and current.

Panel Checks

System Setpoints

Guides on verifying and recording system setpoints in the service level of the HMI.

Checking Superheat and Subcooling

Leak Checking

Instructions for checking the system for refrigerant leaks and ensuring satisfactory operation.

Unit Operating Sequence

Control Modes

Mode Setting

PID Control

Discusses adjusting P, I, and D parameters for PID control and their effects on system response.

Optiview LT Operation

System Setpoints

System Parameters

Lists system parameters, their function codes, register addresses, and notes for configuration.

Unit

Fault

Information – System fault

Displays system-level fault information, including chiller status and ambient temperature.

Information – Unit fault

Shows unit-specific fault details, such as compressor or fan motor status.

HMI

Wire Controller Operation

Basic Operations

Advanced Operations

Parameter Setting

Discharge Temperature Controls

Inverter Frequency Control

Details the start-up, operation, and stop procedures for the inverter compressor's frequency control.

Liquid Temp. Control

Variable Leaving Water Temperature Controls

Compressor Sequencing

Defrost Controls

Alarm Status

Alarm Status

Indicates system or unit shutdown due to faults, lockout, or power loss via alarm contacts.

Digital/PWM Outputs and Communications

Troubleshooting

No display on HMI. Unit will not operate.

Troubleshooting steps for HMI display issues and unit inoperability.

Maintenance

Compressors

Covers compressor oil type, handling, and precautions against internal arcing.

Operating Parameters

Recommends regular checks of system operating temperatures and pressures against limitations.

Modbus Protocol

Unit Parameters

Unit

Details various unit parameters, including software versions, temperatures, pressures, and fan speeds.

Fault Definitions

Fault Word 1

Lists fault definitions for various sensors and components within Fault Word 1.

Fault Word 3

Details fault definitions related to fan faults, compressor overload, and pressure alarms in Fault Word 3.

Fault Word 5

Lists fault definitions for communication failures, temperature limits, and component faults in Fault Word 5.

Fault Word 7

Details fault definitions for dial switch errors and communication failures in Fault Word 7.

Fault Word 8

Lists fault definitions related to high and low pressure alarms in Fault Word 8.

VSD Fault Definitions

Bacnet Point Table

Bacnet Read Data

R410A Pressure Temperature Chart

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