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Zapi AC-3 User Manual

Zapi AC-3
66 pages
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INDEX
Page
1 Introduction.................................................................................................... 3
2 Specification .................................................................................................. 3
2.1 AC-3 Technical specifications ................................................................ 3
2.2 AC-4 Technical specifications ................................................................ 3
2.3 Block diagram ........................................................................................ 4
2.4 Control unit ............................................................................................. 4
2.4.a Microswitches ............................................................................... 4
2.4.b Accelerator unit ............................................................................. 4
2.4.c Other analog control unit ................................................................ 5
2.4.d Speed feedback............................................................................ 5
2.5 Protection features .......................................................................... 6
2.6 Operational features ............................................................................... 7
2.7 Diagnosis .............................................................................................. 8
2.8 Thermal consideration ............................................................................ 8
2.9 General instructions and precautions . .............................................. 8
2.10 Susceptibility and electromagnetic emission .................................. 9
2.11 Main contactor and emergency switch .................................................... 9
3 Installation .................................................................................................... 10
3.1 Connection cables ............................................................................... 10
3.2 Contactors ........................................................................................... 10
3.3 Fuses ................................................................................................... 10
3.4 Description of connectors - Traction configuration ............................... 11
3.4.a Amp Saab connector ................................................................... 11
3.4.b Molex Minifit connectors .............................................................. 13
3.5 Description of connectors - Pump configuration .................................... 15
3.5.a Amp Saab connector ................................................................... 15
3.5.b Molex Minifit connectors .............................................................. 17
3.6 Encoder installation .............................................................................. 19
3.7 Description of power connections......................................................... 20
3.8 AC-3 Mechanical drawing .................................................................... 21
3.9 AC-4 Mechanical drawing .................................................................... 22
3.10 Connection drawing - Traction configuration ......................................... 23
3.10.a Amp Saab connector ................................................................ 23
3.10.b Molex Minifit connectors ........................................................... 24
3.11 Connection drawing - Pump configuration ............................................ 25
3.11.a Amp Saab connector ................................................................ 25
3.11.b Molex Minifit connectors ........................................................... 26
3.12 Connection drawing - Combi configuration ........................................... 27
3.12.a Amp Saab connector ................................................................ 27
3.12.b Molex Minifit connectors ........................................................... 28

Table of Contents

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Zapi AC-3 Specifications

General IconGeneral
Output Power3 kW
Operating Frequency50/60 Hz
CoolingForced air
Output Voltage230V AC
Efficiency> 90%
Operating Temperature-20°C to +50°C
Dimensions300 x 200 x 150 mm
Protection FeaturesOverload, short circuit

Summary

Specification Overview

Thermal Management and Safety Precautions

Guidelines for heat dissipation and general safety instructions.

Installation and Connections

Programming and Adjustments

Function and Parameter Configuration

Configuring functions and regulating parameters for traction/pump.

Program VACC for Accelerator Calibration

Calibrating accelerator pedal input via console.

AC Inverter Diagnostics

Traction Configuration Alarm Analysis

Interpreting diagnostic alarms for traction configuration.

Pump Configuration Alarm Analysis

Interpreting diagnostic alarms for pump configuration.

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