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Zapi AC-0 SSL User Manual

Zapi AC-0 SSL
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ELECTRONIC • OLEODYNAMIC • INDUSTRIAL
EQUIPMENTS CONSTRUCTION
Via Parma, 59 – 42028 – POVIGLIO (RE) – ITALY
Tel +39 0522 960050 (r.a.) – Fax +39 0522 960259
e-mail: zapi@zapispa.it – web: www.zapispa.it
EN
FREE VERSION
User Manual
AC-0 SSL
SENSORED

Table of Contents

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Zapi AC-0 SSL Specifications

General IconGeneral
Output Voltage230V AC
Frequency50/60 Hz
CoolingForced air cooling
Operating Temperature-20°C to +50°C
Input Voltage48V DC
ApplicationElectric vehicles
Protection FeaturesShort circuit

Summary

Introduction to Zapi AC-0 SSL Inverter

AC-0 SSL Inverter Specifications

Technical Specifications

Detailed electrical and operating parameters of the inverter.

Block Diagram

Schematic representation of the inverter's internal connections and components.

Input Device Specifications for Installation

Microswitches

Requirements for microswitch contact resistance and leakage current.

Accelerator Unit

Specifications for potentiometer or Hall effect accelerator units.

Other Analog Control Unit

Details on analog input for proportional control or braking.

Analog Motor Thermal Sensor Input

Connection and type for motor thermal sensor input.

Speed Feedback

Encoder types and specifications for motor speed feedback.

Installation Guidelines and Hints

Material Overview

Recommended cables and contactors for correct inverter installation.

Hardware Installation Procedures

Guidelines for positioning, cooling, wiring, and connections.

Protection and Safety Features

Inverter protection features, safety circuits, and emergency cell.

EMC Considerations

Electromagnetic compatibility performance and installation influence.

Inverter Operational Features

Diagnosis Functions

Overview of the inverter's diagnostic procedures and points.

AC-0 Inverter Connector Descriptions

Logic Connectors (Traction & Pump)

Pin assignments for traction and pump logic connectors.

Power Connections

Description of main battery and motor phase power connections.

Technical Drawings and Diagrams

Mechanical Drawing

Dimensions and mounting details of the AC-0 inverter.

Traction Configuration Connection Drawings

Wiring diagrams for traction configuration with encoder.

Pump Configuration Connection Drawing

Wiring diagram for pump configuration.

One-Shot Installation Procedure

Traction Configuration Installation

Step-by-step connection guide for traction configuration.

Pump Configuration Installation

Step-by-step connection guide for pump configuration.

Digital Console Programming and Adjustments

Console Adjustments

Overview of parameter and configuration adjustments via console.

Console Connection and Description

Details on connecting and using the digital console handset.

Console Menu Description

Description of the console menu structure for traction and pump.

Function Configuration Options

Configuration of various functions like Tiller Switch, Inputs, and Hydraulics.

Parameter Regulation Details

Explanation of adjustable parameters for traction and pump configurations.

Tester Functions Overview

Real-time feedback measurements and diagnostics via the Tester menu.

Additional Console Functions

Console Save Function

How to save parameter values and configuration data to console memory.

Console Restore Function

How to load saved data from console memory to the chopper.

Console Program VACC Function

Adjusting minimum and maximum signal levels for the accelerator.

Aux Output #1 Settings (Traction)

Table summarizing Aux Output #1 handling and slope behavior.

Throttle Regulation Description

Explanation of throttle adjustments for speed modulation.

Battery Charge Detection Setting

How to adapt battery charge detection to specific battery types.

Traction Alarms List

Main Menu Alarms List

List of alarms, their codes, causes, and remedies for traction.

MDI-PRC Alarms List

Alarms sourced from MDI-PRC module communication.

Pump Alarms List

Main Menu Alarms List

List of alarms, their codes, causes, and remedies for pump.

Recommended Spare Parts

Periodic Maintenance Schedule

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