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General| Output Voltage | 230 VAC |
|---|---|
| Output Frequency | 50Hz |
| Cooling | Fan Cooled |
| Weight | 5.5 kg |
| Input Voltage | 48V |
| Efficiency | 90% |
| Protection Features | Overload, Short Circuit, Over Temperature |
| Dimensions | 150 x 100 mm |
Specifications for COMBIACX / ACEX inverter and DC chopper.
Specifications for COMBIACX Power / ACEX Power inverter and DC chopper.
Block diagram for the traction control system.
Block diagram for the pump control system.
Details on digital inputs for COMBIACX/ACEX devices.
Information on the analog input for accelerator units and potentiometers.
Specifications for an alternative analog input for control functions.
Input for analog thermal sensor to measure motor temperature.
Details on speed feedback using incremental encoders.
Overview of materials required for installation.
Guidelines for selecting and using connection cables.
Recommendations for using a main contactor for safety.
Recommendations for fuse selection for protection.
General instructions and safety precautions for hardware installation.
Guidelines for controller placement and ensuring adequate cooling.
Best practices for CAN bus wiring and managing interferences.
Instructions for wiring digital and analog I/O connections.
How to connect different types of encoders to the inverter.
Wiring diagrams for main contactor and key switch.
Requirement for insulating the controller from the truck frame.
Protection against polarity inversion, connection errors, and thermal issues.
Safety features compliant with EN13849-1 and UNI EN1175-1 norms.
Electromagnetic Compatibility (EMC) and Electrostatic Discharge (ESD) considerations.
General recommendations and advice for installation and operation.
Description of the diagnostic procedures and error codes.
Overview of logic connectors used by the inverter.
Pin assignment and function for the CNA external connector.
Pin assignment and function for the CNB external connector.
Pin assignment and function for the CNC external connector.
Pin assignment and function for the CND external connector.
Pin assignment and function for the CNE internal connector.
Mechanical dimensions and layout for COMBIACX.
Mechanical dimensions and layout for ACEX.
How to access and adjust parameters using the Zapi console.
Overview of the Zapi console and its connection.
Detailed breakdown of the console menu structure and parameters.
Menu structure for COMBIACX / ACEX controllers.
Configuration settings for various functions like Tiller, Battery Check, etc.
List of functions available in the "SET OPTIONS" menu.
Configuration for the Tiller Switch input.
Configuration for Electronic Brake activation with Tiller.
Configuration options for the hour counter.
Defines the type of EVP electrovalve (Analog/Digital).
Configuration for low battery charge detection levels.
Enables electrical holding of the truck on a slope.
Configuration options for quick inversion function.
Setting for motor temperature sensor type.
Configuration for Electronic Power Steering (EPS) presence and type.
Sets the logic for the Quick Inversion input.
Configuration for EV1 output (PRESENT/ABSENT).
Configuration for EV2 output (PRESENT/ABSENT).
Configuration for EV3 output (PRESENT/ABSENT).
Configuration for HORN output (PRESENT/ABSENT).
Defines activation of hydraulic steering function.
Configuration for Main Contactor (MC) function.
Configuration for Auxiliary Output function.
Controls proportional lift functions and pump motor speed.
List of functions available in the "ADJUSTMENTS" menu.
Selects the nominal battery voltage.
Fine adjustment of the measured battery voltage.
Establishes a dead-band in the accelerator input curve.
Defines accelerator input curve characteristic with Y POINT.
Defines accelerator input curve characteristic with X POINT.
Adjusts the lower level of the battery charge table.
Adjusts the upper level of the battery charge table.
Adjusts battery charge table level at startup.
Transfers HourMeter to CAN bus network.
Resets maintenance counter and warning.
Specifies handling of CHECK UP NEEDED warning.
Stores minimum voltage of lifting potentiometer output.
Stores maximum voltage of lifting potentiometer output.
Stores minimum voltage of lowering potentiometer output.
Stores maximum voltage of lowering potentiometer output.
Stores PWM value for MC coil activation.
Stores reduced PWM value for MC coil activation.
Stores PWM value for EB coil activation.
Stores reduced PWM value for EB coil activation.
Stores PWM value for EV2 coil.
Stores PWM value for EV3 coil.
List and description of adjustable parameters for machine behavior.
Sets the acceleration ramp time for the traction motor.
Sets the deceleration ramp time when travel request is released.
Sets deceleration ramp when tiller is in braking position.
Sets deceleration ramp during direction inversion.
Sets deceleration ramp when accelerator is partially released.
Sets deceleration ramp when brake pedal switch is closed.
Sets deceleration ramp when speed reduction is activated.
Sets deceleration ramp when steer cutback is applied.
Sets maximum forward speed as a percentage.
Sets maximum backward speed as a percentage.
Sets reduced speed when cutback switch is active.
Sets reduced speed when cutback switch is active.
Sets reduced speed for Hard & Soft function.
Sets reduced speed for Hard & Soft function with specific conditions.
Sets reduced speed when the wheel is turned.
Minimum speed applied when reverse switch is closed.
Sets the maximum current level as a percentage.
Provides a parabolic form to the acceleration ramp.
Provides a parabolic form after direction inversion.
Sets the frequency where acceleration smoothing ends.
Provides a parabolic form to the deceleration ramp.
Sets the frequency where deceleration smoothing ends.
Determines the time duration the truck is held on a ramp.
Determines pump motor driven time after hydraulic request.
Sets the maximum current for the pump motor.
Sets the acceleration ramp for the pump motor.
Sets the deceleration ramp for the pump motor.
Limits the maximum speed of the lift function.
Reduces lift function speed when pump cutback switch is active.
Limits the speed of the 1ST function for the pump motor.
Limits the speed of the 2ND function for the pump motor.
Limits the maximum speed of the descent function.
Sets the minimum speed for the pump motor.
Sets voltage compensation for proportional lifting function.
Fine adjustment of pump motor steering function speed.
Adjustment of compensation function for pump motor steering.
Sets minimum current applied to the EVP at minimum potentiometer position.
Sets maximum current applied to EVP at maximum potentiometer position.
Sets the acceleration ramp for the EVP.
Sets the deceleration ramp for the EVP.
Factory adjusted parameters for advanced tuning.
Factory adjusted gain for the first traction motor current sensing amplifier.
Factory adjusted gain for the second traction motor current sensing amplifier.
Factory adjusted maximum current for the traction motor.
Fine calibration of the controller temperature sensor.
Factory adjusted gain for the pump motor current sensing amplifier.
Factory adjusted maximum current for the pump motor.
Access to special memory addresses.
Amplitude of the dither signal for proportional valves.
Frequency options for the dither signal.
Determines the baudrate for CAN communication.
Real-time feedback measurements of controller state.
Displays battery voltage measured at key on.
Displays inverter generated voltage as a percentage.
Displays booster contribution to motor voltage.
Displays the frequency of the sine waves supplied by the inverter.
Displays motor speed measured by the encoder.
Displays slip between frequency and motor speed.
Displays the Root Mean Square value of the line current.
Displays residual battery charge as a percentage.
Displays inverter base plate temperature for alarm detection.
Displays motor winding temperature from analog sensor.
Displays the continuous current in the pump motor.
Displays voltage applied to the pump motor as a percentage.
Displays accelerator voltage reading (0.0-5.0Vdc).
Displays lifting potentiometer voltage reading (0.0-5.0Vdc).
Shows the level of the digital input CNC#6 for Tiller input.
Shows the level of the digital input CNC#2 for Belly request.
Shows the level of the digital input CNC#7 for Hard & Soft request.
Shows the level of the digital input CNB#4 for forward travel.
Shows the level of the digital input CNB#8 for backward travel.
Shows the level of the digital input CNA#4 for Horn request.
Shows the level of the digital input CNA#11 for Lowering request.
Shows the level of the digital input CNA#5 for Lifting request.
Shows the level of the digital input CNA#12 for 1ST request.
Shows the level of the digital input CNA#6 for Pump Cutback request.
Shows the level of the digital input CNA#13 for 2ND request.
Shows the level of the CNA#7 digital input for Cutback1.
Shows the level of the digital input CNA#14 for Cutback2.
Shows the setpoint of the EVP valve.
Shows the feedback of the EV1 valve.
Shows the feedback of the EV2 valve.
Shows the feedback of the EV3 valve.
Shows the EV1 output command.
Shows the EV2 output command.
Shows the EV3 output command.
Shows the HORN output command.
Shows the main contactor output command.
Shows the electrobrake output command.
How to save parameter values and configuration data to console memory.
How to transfer stored data from console memory to the controller.
Adjusts minimum and maximum signal levels for potentiometers.
How throttle regulation is adjusted using specific parameters.
How battery charge detection is configured for specific batteries.
Division of faults into ALARMS (power section) and WARNINGS.
Detailed table of alarms, their causes, effects, and restart procedures.
Table of warnings, their causes, effects, and restart procedures.
Detailed troubleshooting steps for various warning conditions.
Warning for errors in slip profile parameters.
Warning when forward and backward demands are active.
Warning for an incorrect starting sequence.
Warning when accelerator value is not as expected.
Warning when thermal cutback temperature is reached.
Warning for low battery charge level.
Warning for EEPROM error or management issues.
Warning for motor temperature sensor issues.
Warning indicating maintenance time has been reached.
Warning during data acquisition process.
Warning when the tiller is open for an extended period.
Warning for default current gain parameters.
Troubleshooting for CAN node alarm warnings.
Warning for shorted EV1 valve driver.
Warning for shorted EV2 valve driver.
Warning for shorted EV3 valve driver.
Warning for pump chopper current sensor feedback.
Warning for pump motor running with zero current feedback.
Warning for open Ev1 driver.
Warning for open Ev2 driver.
Warning for open Ev3 driver.
Warning for pump accelerator value outside parameters.
Warning for damaged motor temperature sensor.
Warning for voltage on CNC#4 outside parameter range.
Warning for stuck traction rotor or encoder signal issues.
Warning for damaged EVP driver or low coil impedance.
Warning for multiple pump requests at once.
Warning for incorrect pump starting sequence.
Warning when controller restored default values.
Warning indicating motor is not yet still.
Troubleshooting for slip profile parameter errors.
Troubleshooting for simultaneous forward/backward travel demands.
Troubleshooting for incorrect starting sequence warnings.
Troubleshooting for unexpected accelerator reading.
Troubleshooting for thermal protection warnings.
Troubleshooting for low battery charge warnings.
Troubleshooting for EEPROM errors.
Troubleshooting for motor temperature sensor warnings.
Troubleshooting for thermal sensor out-of-range warnings.
Troubleshooting for maintenance reminder warnings.
Troubleshooting for data acquisition warnings.
Troubleshooting for tiller open warnings.
Troubleshooting for current gain parameter warnings.
Troubleshooting for CAN node alarm warnings.
Troubleshooting for shorted EV1 driver warnings.
Troubleshooting for shorted EV2 driver warnings.
Troubleshooting for shorted EV3 driver warnings.
Troubleshooting for valve driver load issues.
Troubleshooting for pump chopper current sensor issues.
Troubleshooting for pump motor running with zero current feedback.
Troubleshooting for EV1 valve driver load issues.
Troubleshooting for EV2 valve driver load issues.
Troubleshooting for EV3 valve driver load issues.
Troubleshooting for incorrect minimum lift potentiometer setting.
Troubleshooting for motor temperature sensor connection/damage.
Troubleshooting for voltage on CNC#4 outside parameter range.
Troubleshooting for stuck traction rotor or encoder signal issues.
Troubleshooting for damaged EVP driver or coil impedance.
Warning for multiple pump requests at once.
Troubleshooting for incorrect pump starting sequence.
Troubleshooting for voltage on CNC#9 outside parameter range.
Warning when controller restored default values.
Warning indicating motor is not yet still.
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