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Zapi ZAPIMOS Series User Manual

Zapi ZAPIMOS Series
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INDEX
Page
1 Introduction.................................................................................................... 3
2 Specification .................................................................................................. 3
2.1 AC-3 Technical specifications ................................................................ 3
2.2 AC-4 Technical specifications ................................................................ 3
2.3 Block diagram ........................................................................................ 4
2.4 Control unit ............................................................................................. 4
2.4.a Microswitches ............................................................................... 4
2.4.b Accelerator unit ............................................................................. 4
2.4.c Other analog control unit ................................................................ 5
2.4.d Speed feedback............................................................................ 5
2.5 Protection features .......................................................................... 6
2.6 Operational features ............................................................................... 7
2.7 Diagnosis .............................................................................................. 8
2.8 Thermal consideration ............................................................................ 8
2.9 General instructions and precautions . .............................................. 8
2.10 Susceptibility and electromagnetic emission .................................. 9
2.11 Main contactor and emergency switch .................................................... 9
3 Installation .................................................................................................... 10
3.1 Connection cables ............................................................................... 10
3.2 Contactors ........................................................................................... 10
3.3 Fuses ................................................................................................... 10
3.4 Description of connectors - Traction configuration ............................... 11
3.4.a Amp Saab connector ................................................................... 11
3.4.b Molex Minifit connectors .............................................................. 13
3.5 Description of connectors - Pump configuration .................................... 15
3.5.a Amp Saab connector ................................................................... 15
3.5.b Molex Minifit connectors .............................................................. 17
3.6 Encoder installation .............................................................................. 19
3.7 Description of power connections......................................................... 20
3.8 AC-3 Mechanical drawing .................................................................... 21
3.9 AC-4 Mechanical drawing .................................................................... 22
3.10 Connection drawing - Traction configuration ......................................... 23
3.10.a Amp Saab connector ................................................................ 23
3.10.b Molex Minifit connectors ........................................................... 24
3.11 Connection drawing - Pump configuration ............................................ 25
3.11.a Amp Saab connector ................................................................ 25
3.11.b Molex Minifit connectors ........................................................... 26
3.12 Connection drawing - Combi configuration ........................................... 27
3.12.a Amp Saab connector ................................................................ 27
3.12.b Molex Minifit connectors ........................................................... 28

Table of Contents

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Zapi ZAPIMOS Series Specifications

General IconGeneral
ProtectionOvervoltage, undervoltage, overcurrent, short circuit, overtemperature
Storage Temperature-40°C to +85°C
ApplicationElectric vehicles, Industrial
Humidity95% non-condensing
DimensionsVaries depending on model
WeightVaries depending on model

Summary

Specification

AC-3 Technical Specifications

Detailed technical specifications for the AC-3 inverter model.

Protection Features

Overview of the inverter's safety features and protection mechanisms.

Diagnosis

Procedures and methods for diagnosing inverter faults and issues.

Installation

Programming & Adjustments Using Digital Console

Parameter Regulation: Traction Configuration

Adjusting parameters for traction control mode.

Parameter Regulation: Pump Configuration

Adjusting parameters for pump control mode.

Sequence for AC Inverter Traction Setting

Step-by-step guide for setting up the AC inverter for traction.

Tester: Description of the Function; Traction Configuration

Using the tester function to monitor traction configuration parameters.

Tester: Description of the Function; Pump Configuration

Using the tester function to monitor pump configuration parameters.

Other Functions

Description of Alarms Menu

Accessing and interpreting the inverter's alarm history.

Description of Console Program Vacc Function

Procedure for calibrating the accelerator pedal signal.

AC Inverter Diagnostic - Traction Configuration

AC Inverter Diagnostic - Pump Configuration

Analysis of Alarms Displayed on Console

Detailed analysis of common alarms displayed on the console for pump configuration.

Periodic Maintenance to be Repeated at Times Indicated

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