Zapi AC-0 SSL - Default Chapter; Table of Contents

AE0ZP0EC - AC-0 SSL SENSORED - User Manual Page - 3/100
Contents
1 INTRODUCTION ...................................................................................................................6
2 SPECIFICATION ...................................................................................................................7
2.1 Technical specifications..............................................................................................7
2.2 Block diagram.............................................................................................................7
3 SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT.......8
3.1 Microswitches .............................................................................................................8
3.2 Accelerator unit...........................................................................................................8
3.3 Other analog control unit ............................................................................................9
3.4 Analog motor thermal sensor input.............................................................................9
3.5 Speed feedback..........................................................................................................9
4 INSTALLATION HINTS.......................................................................................................10
4.1 Material overview......................................................................................................10
4.1.1 Connection cables ......................................................................................10
4.1.2 Contactors...................................................................................................10
4.1.3 Fuses..........................................................................................................10
4.2 Installation of the hardware.......................................................................................11
4.2.1 Positioning and cooling of the controller.....................................................11
4.2.2 Wirings: power cables.................................................................................11
4.2.3 Wirings: CAN connections and possible interferences...............................12
4.2.4 Wirings: I/O connections.............................................................................14
4.2.5 Connection of the encoder..........................................................................14
4.2.6 Main contactor and key connection ............................................................15
4.2.7 Insulation of truck frame..............................................................................15
4.3 Protection and safety features..................................................................................15
4.3.1 Protection features......................................................................................15
4.3.2 Safety Features...........................................................................................16
4.3.3 Passive emergency cell..............................................................................16
4.4 EMC..........................................................................................................................17
5 OPERATIONAL FEATURES ..............................................................................................20
5.1 Diagnosis..................................................................................................................20
6 DESCRIPTION OF THE CONNECTORS............................................................................22
6.1 Connectors of the logic – Traction configuration ......................................................22
6.1.1 Standard version with Encoder...................................................................22
6.1.2 MDI PRC version with Encoder ..................................................................24
6.2 Connectors of the logic – Pump configuration..........................................................26
6.3 Description of power connections.............................................................................28
7 DRAWINGS.........................................................................................................................29
7.1 Mechanical drawing..................................................................................................29
7.2 Connection drawing – Traction configuration ...........................................................30
7.2.1 Standard version with Encoder...................................................................30
7.2.2 MDI-PRC Version with Encoder..................................................................31
7.3 Connection drawing – Pump configuration...............................................................32
8 ONE SHOT INSTALLATION PROCEDURE.......................................................................33
8.1 Traction configuration ...............................................................................................33
8.1.1 Sequence for Ac traction Inverter setting....................................................34
8.2 Pump configuration...................................................................................................35
8.2.1 Sequence for Ac pump Inverter setting.......................................................35