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Zapi ZAPIMOS H2B User Manual

Zapi ZAPIMOS H2B
61 pages
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H2B USER'S MANUAL - 550145G Page 1/60
CONTENTS
Page
Legend .............................................................................................................. 3
1 Introduction to the ZAPIMOS family ............................................................. 4
2 General H2B characteristics ......................................................................... 5
2.1 Technical specifications ......................................................................... 5
2.2 Control unit ............................................................................................. 6
2.2a Microswitches ............................................................................... 6
2.2b Potentiometer................................................................................ 6
2.3 Protection features ................................................................................. 8
2.4 Performance features ............................................................................. 9
2.5 H2B chopper diagnosis.......................................................................... 9
2.6 Thermal considerations .......................................................................... 9
2.7 General notes and precautions ..................................................... 10
2.8 General contactors and safety switch for regenerative model ........ 11
3 Installation .................................................................................................... 12
3.1 Choosing connection cables ................................................................ 12
3.2 Contactors ........................................................................................... 12
3.3 Fuses ................................................................................................... 12
3.4 H2B connectors ................................................................................... 13
3.5 H2B power connectors ......................................................................... 14
3.6 Contactors connector ........................................................................... 15
3.7 H2B chopper mechanical drawing ........................................................ 16
4 Parameter modifications ............................................................................. 17
4.1 Modifying parameters using the digital-console .................................... 17
4.2 Chopper configuration and connections description ............................. 20
5 Traction ........................................................................................................ 22
5.1 H2B regenerative traction..................................................................... 22
5.1.1 Input connectors description ....................................................... 23
5.1.2 Programmable functions (options) .............................................. 24
5.1.3 Parameter modification .............................................................. 26
5.1.4 Adjustment chart ......................................................................... 28
Variants for braking soft .............................................................. 28
5.1.5 Wiring diagram for H2B regenerative model with pedal .............. 29
5.1.6 Wiring diagram for H2B regenerative model with handle ............. 29
5.1.7 Wiring diagram for H2B regenerative model with
speed check and pick-up ........................................................... 30
5.1.8 Wiring diagram for H2B regenerative model with speed check
and tacho-generator .................................................................... 31
5.1.9 Wiring diagram for H2B regenerative model with speed
check and backing ...................................................................... 32
5.1.10 Wiring diagram for H2B regenerative model power unit ............ 33
5.1.11 Wiring diagram for H2B regenerative model power unit
with weakening.......................................................................... 34
5.1.12 Wiring diagram for H2B power unit regenerative with bypass.... 35
5.1.13 Wiring diagram for H2B power unit regenerative with
weakening................................................................................. 35
5.2 Sequence of settings for regenerative .................................................. 36
5.3 H2B traction diagnosis ......................................................................... 37
5.4 Decoding console displayed alarms..................................................... 38

Table of Contents

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Zapi ZAPIMOS H2B Specifications

General IconGeneral
BrandZapi
ModelZAPIMOS H2B
CategoryControl Unit
LanguageEnglish

Summary

1 Introduction to the ZAPIMOS Family

2 General H2B Characteristics

2.1 Technical Specifications

Detailed electrical and operational specifications of the H2B unit.

2.2 Control Unit Features

Description of microswitches and potentiometer for control unit.

2.3 Protection Features

Overview of built-in safety and protection mechanisms.

2.5 H2B Chopper Diagnosis

Procedures for diagnosing chopper functions and identifying issues.

2.7 General Notes and Precautions

Important safety notes, warnings, and general operating precautions.

3 Installation and Connections

3.1 Connection Cables and 3.2 Contactors

Guidance on selecting and using connection cables and contactors.

3.4 H2B Connectors

Detailed pinout and description for H2B connectors.

3.7 H2B Chopper Mechanical Drawing

Mechanical dimensions and layout of the H2B chopper unit.

4 Parameter Modifications and Configuration

4.1 Modifying Parameters using the Digital Console

Steps for adjusting parameters via the digital console interface.

4.2 Chopper Configuration Description

How to configure the chopper model and options for operation.

5 Traction Control

5.1 H2B Regenerative Traction

Details on H2B regenerative traction system inputs and functions.

5.1.1 Input Connector Description

Description of each input pin for the H2B regenerative traction.

5.1.4 Adjustments Chart

Table detailing parameter adjustments and their programmed levels.

5.3 H2B Traction Diagnosis

Troubleshooting guide for traction system alarms indicated by LED.

6 Pump and Lifting Functions

6.1 H2B Standard Lifting

Description of the H2B standard lifting system features.

6.1.3 Parameter Modifications

Parameters for pump and lifting functions, including adjustments.

6.2 H2B Lifting + 3rd Motor

Features of the H2B lifting system with an additional motor.

6.5 H2B Lifting Diagnosis

Troubleshooting guide for lifting system alarms.

7 Recommended Spare Parts

8 Periodic Maintenance