Maintaining Your Motorcycle
5.5
Component Fasteners
Periodically check and tighten the following fasteners on your motorcycle.
Torque Table
LOCATION ITEM TORQUE NOTES
A Headlight bolts 8 lb ft (11 Nm) Use LOCTITE® 242® (or equivalent)
B Handlebar clamp mount bolts 19 lb ft (26 Nm) -
C Rear shock mount bolts 40 lb ft (54 Nm) -
D Seat retaining bolts 16 lb ft (22 Nm) -
E Rear sprocket to wheel, 4 bolts 26 lb ft (35 Nm) Use LOCTITE® 242® (or equivalent)
F Rear brake caliper mount bolts 34 lb ft (46 Nm) Use LOCTITE® 242® (or equivalent)
G Controller heat sink to frame bolts (rear) 19 lb ft (26 Nm) -
H Controller heat sink to frame (front) 19 lb ft (26 Nm) -
I Main pivot bolt/nut (swingarm) 75 lb ft (102 Nm) -
J Upper/Lower triple clamps pinch bolts 15 lb ft (20 Nm) - upper
17 lb ft (23 Nm) - lower
Use LOCTITE® 242® (or equivalent)
K Front axle pinch bolts 9 lb ft (12 Nm) Use LOCTITE® 242® (or equivalent)
L Rear brake pedal pivot bolt 34 lb ft (46 Nm) Use LOCTITE® 242® (or equivalent)
M Rear brake master cylinder to frame bolts 9 lb ft (12 Nm) Use LOCTITE® 242® (or equivalent)
N Rear axle slider retaining bolts 19 lb ft (26 Nm) Use LOCTITE® 242® (or equivalent)
O Rear axle nut 75 lb ft (102 Nm) Use LOCTITE® 242® (or equivalent)
P Motor mount bolts (rear) 20 lb ft (27 Nm) -
Q Motor mount bolts (front) 20 lb ft (27 Nm) -
R Front caliper mount bolts 19 lb ft (26 Nm) Use LOCTITE® 242® (or equivalent)
S Front axle end bolts 19 lb ft (26 Nm) Use LOCTITE® 242® (or equivalent)
Zero Owner's Manual (S and DS).book Page 5 Tuesday, January 20, 2015 2:37 PM
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