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ZIEHL-ABEGG ZETADYN 4C User Manual

ZIEHL-ABEGG ZETADYN 4C
204 pages
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ZETADYN 4C
Frequency inverter
Translation of the original operating instructions
R-TBA12_01-GB 1415 Part.-No. 00163371-GB
english

Table of Contents

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ZIEHL-ABEGG ZETADYN 4C Specifications

General IconGeneral
CategoryDC Drives
TypeZETADYN 4C
Output Current4 A
Protection ClassIP20
Operating Temperature0°C to +40°C
Storage Temperature-20°C to +70°C
Output Voltage0 to 400 V DC
Efficiency>95%

Summary

Safety Instructions

Personnel Requirements and Due Diligence

Outlines qualifications and responsibilities for personnel working with the device.

Commissioning Safety

Safety precautions during the commissioning of the device.

Hazards from Residual Voltage

Warns about hazards from residual voltage and safety measures.

Operator's Obligation of Diligence

Defines the operator's responsibilities for safe installation and operation.

Mechanical Installation

Electrical Installation

EMC-Compatible Installation

Details how to install the inverter to comply with EMC standards for lifts.

STO Interface (X-STO)

Outlines points to observe when switching and wiring STO signals for safety.

Mains Connection (X1)

Provides safety warnings and instructions for connecting the mains supply.

Motor Connection (X3)

Details requirements for motor connection, including cable cross-section, type, and length.

Brake Resistor (X 2)

Emphasizes the necessity of connecting a temperature monitor when using a brake resistor.

Operation and Parameterising

Start-up

Parameterising the ZETADYN 4

Guides on adjusting initial parameters like language, user level, and motor type.

Testing the Safe Torque Off (STO) Function

Provides a step-by-step guide for testing the STO safety function.

Carrying Out the First Test Run

Advises on performing the first test run safely, considering motor type and calibration.

Optimizing Startup and Drive Behavior

Guides on optimizing speed controller settings (SPD_KP) for smooth startup and drive behavior.

"Safe Torque Off (STO)" Function

General STO Function Information

Introduces the STO function as a safety stop in accordance with DIN EN 61800-5-2.

STO Safety Concept

Explains the two-channel safety input structure and internal diagnostics for STO.

STO Operational Notes

Provides important operational notes regarding STO signal timing and error handling.

Serial Communication

Parameter List

Startup Menu Parameters

Lists parameters required for first-time start-up, including language and motor data.

Motor Name Plate Menu

Details parameters for entering motor data from the name plate for proper operation.

Encoder and BC Menu

Covers parameters for rotary encoder type, resolution, and brake resistor/chopper type.

Installation Menu Parameters

Lists parameters for entering installation-specific data like rated speed and suspension type.

Control System Menu Parameters

Details parameters for configuring the elevator control system, digital inputs, and outputs.

Start Menu Parameters

Lists parameters for optimizing startup behavior, including control actions and timing.

Controller Menu Parameters

Explains parameters influencing speed control, like basic amplification (SPD_KP).

Encoder Adjustment Menu

Contains parameter values for aligning absolute value encoders for synchronous motors.

Safety Gear Menu

Details configuration data for the "Safety gear" function, including safety brake settings.

Travel Options

Start-up and Acceleration

Details the required input signals and the start-up procedure with acceleration.

Optimizing Start-up Behavior

Provides information and steps for optimizing startup behavior to improve travel comfort.

Distance-Dependent Deceleration

Explains path-dependent deceleration and its activation criteria.

Time-Dependent Deceleration

Explains time-dependent deceleration activated when S_ABH is OFF.

Direct Leveling

Explains direct leveling, possible with DCP2/DCP4, CANopen Lift, and absolute shaft copy system.

Fast-start

Describes fast-start where motor energizes on cabin door close and brake opens for immediate travel.

Quickstart Monitoring Functions

Details monitoring functions for Quickstart to prevent faults related to speed or encoder signals.

Emergency Evacuation

Evacuation with 1-Phase Mains Supply 230V AC

Explains emergency evacuation using a single-phase mains supply for synchronous motors.

Parameterization for 1-Phase Evacuation

Outlines prerequisites for parameterization, including direction of travel and voltage drop detection.

Evacuation with UPS

Details emergency evacuation using UPS for synchronous motors, specifying load conditions.

UPS Evacuation with Optimum Power

Describes characteristics and UPS performance calculation for evacuation with optimum power.

UPS Evacuation with Minimum Power

Explains evacuation with minimum UPS power, noting load-dependent positioning.

UPS Evacuation Parameterization

Guides on parameterizing evacuation type, stator resistor, and motor current limits for UPS.

Emergency Evacuation by Opening Brakes

Explains emergency evacuation by manually or electrically opening motor brakes.

Monitor Function for Emergency Evacuation

Describes the monitor function for evacuation direction and speed, activated by a digital input.

Error Diagnosis

Travel Abort and Acknowledgement

Explains travel abort procedures and output states upon detecting an error.

Reading Error Memory

Guides on accessing and interpreting the fault list saved in the Statistic menu.

Error List

Provides a detailed list of error messages, their causes, and remedies.

Error 1xx: Hardware/Software Errors

Lists hardware and software errors, their causes, and remedies.

Error 2xx: Configuration Errors

Details configuration errors, motor type selection issues, and input/output assignments.

Error 3xx: Pre-Trip Errors

Lists errors occurring before trip start, including motor/processor errors and ADC calibration issues.

Error 4xx: Travel Abort Errors

Lists errors related to aborting travel for protection, including voltage and temperature monitoring.

Error 5xx: Trip Protection Errors

Covers errors related to trip aborts for installation protection, including speed and STO monitoring.

Error 7xx: DCP Communication Errors

Lists errors related to communication issues between ZETADYN 4 and control via DCP.

Error 8xx: CANopen Lift Errors

Lists errors occurring during CANopen Lift operation, including timeouts and status issues.

Error 9xx: Fatal Errors

Details fatal errors requiring switching off the ZETADYN 4, including hardware/software errors and UPS issues.

Frequent Startup Problems

Lists common startup problems and their adjustments, such as ZETADYN not starting or motor not reaching speed.

Energy Saving

Power Feedback Unit (PFU)

Describes the PFU for feeding generated energy back into the network and achieving energy efficiency class A.

Special Functions

Rotary Encoder Calibration

Highlights the necessity of rotary encoder calibration for synchronous motors.

Load-free Alignment SSI-Encoder

Details the procedure for load-free alignment of SSI encoders, including offset calibration.

Load-free Alignment EnDat-Encoder

Explains load-free alignment for EnDat encoders, including offset saving and double calibration.

Checking Load-free Alignment

Describes the process for checking the load-free alignment of SSI and EnDat encoders.

Rotary Encoder Calibration with Closed Brake

Details calibrating the rotary encoder with the brake closed for easier cable handling.

Alignment Absolute Encoder Type ERN1387

Explains the alignment of absolute encoders of type ERN1387 with the brake closed.

Safety Brake Function

Explains the safety brake function for releasing the car from the safety gear.

Software Update Procedures

Guides on performing software updates using a memory card.

Checking Motor Phases

Explains checking motor phases during the start procedure to avoid undefined activities.

Open Loop Operation (Without Encoder)

Explains operating the motor without an encoder, including restrictions and activation.

Controlled Emergency Stop in Inclined Elevators

Explains implementing controlled emergency stops in inclined elevators to prevent passenger injury.

Self-Monitoring of Brakes (EN81-A3)

Explains self-monitoring of brakes using micro-switches for protection against unintended car movement.

Activating Self-Monitoring

Guides on activating self-monitoring by selecting brake circuits and micro-switch function.

Function Test of Self-Monitoring

Details the function test procedure for self-monitoring of brakes according to EN81-1.

Support with Acceptance Test

Covers support for acceptance tests, including rotary encoder and motor temperature tests.

Protection Device Testing (EN81-A3)

Details testing protection devices according to EN81-A3 to prevent accidental cabin movement.

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