Zippity WASHINGTON ZP19049

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Summary

General Information and Support

Important Assembly Tips

Key tips for successful and safe assembly, including surface protection and force usage.

Missing or Damaged Parts Support

Guidance on reporting and replacing faulty components via website or customer service.

Assembly Assistance

Contact information and guidance for receiving help with product assembly process.

Product Return Policy

Instructions on how to initiate a product return and resolve issues before returning.

Detailed Product Dimensions and Specifications

Step 2: Assemble the Gate Frame

Attach Rail End Caps

Pressure fit Rail End Caps onto the ends of the Gate Top Rail and Gate Bottom Rail.

Connect Gate Posts to Rails

Slide Gate Posts into rails and fasten with screws, aligning pre-drilled holes.

Install Corner Brackets

Attach Corner Brackets to gate rails and posts using self-drilling screws at internal corners.

Step 3: Install Pickets and Post Caps

Insert Pickets

Insert Pickets through the top and bottom gate rails, ensuring tabs snap into the bottom rail.

Install Post Caps

Pressure fit Post Caps onto the gate posts until they lock into place.

Step 4: Install Hinge and Latch

Attach Hinges

Align and fasten Hinges to the top and bottom gate rails using black self-drilling screws.

Attach Latch Finger

Align and fasten the Latch Finger to the top gate rail using black self-drilling screws.

Step 5: Assemble the Gate Wings

Assemble Gate Wing Frame

Slide Posts into Horizontal Rails and fasten with screws, aligning pre-drilled holes.

Insert Picket into Wing

Insert numbered pickets through the horizontal top rail into the bottom rail of the gate wing.

Step 6: Install Gate Wings into the Ground

Position Gate Wings

Move gate wings to final location, ensuring correct post spacing as illustrated.

Install Posts in Ground

Push posts into ground; if hard, loosen soil, add water, and hammer gently.

Optional Hard Ground Installation

Use auger bit to drill holes, fill with water, then push fence posts into the holes.

Level and Secure Unit

Level the assembled unit and backfill/compact dirt around posts to strengthen the base.

Final Post Cap Installation

Finish assembly by pushing post caps down onto the top of the posts until they lock.

Step 7: Attach Gate to Wings

Attach Hinges to Wings

Align and fasten hinges to the horizontal rails of the gate wing using screws.

Attach Latch Catch

Align and fasten the Latch Catch to the gate wing's top rail using screws.

Step 8: Connect Gate to Fence Panels

Connect Gate to Panels

Use joiner clips to connect the horizontal rails of the gate and fence panels.

This document provides assembly instructions for the Zippity Washington Vinyl Gate Kit with Fence Wings (ZP19049). This product is designed to create a gate and two fence wing sections, with overall dimensions of 30 inches in height and 60.5 inches in width. The estimated assembly time is 45 minutes. A QR code is provided for accessing an assembly video.

Function Description:

The Zippity Washington Vinyl Gate Kit is an outdoor product designed to provide a functional gate and two attached fence wing sections. It is intended for use in outdoor settings, likely as an entryway or a decorative barrier. The gate allows for passage, while the fence wings extend the barrier on either side. The vinyl construction suggests durability and low maintenance, suitable for outdoor exposure. The kit includes all necessary components for assembling the gate frame, installing pickets and post caps, and attaching hinges and a latch for functionality. It also details the process for installing the gate wings into the ground and connecting them to existing fence panels (if applicable).

Important Technical Specifications:

Product Name: Washington Vinyl Gate Kit with Fence Wings
Model Number: ZP19049
Overall Dimensions: 30"H x 60½"W
Approximate Assembly Time: 45 minutes
Gate Top Rail (H): 1½" x 1½" x 36⅜"
Gate Bottom Rail (I): 1½" x 1½" x 36⅜"
Gate Post (E): ⅞" x 1½" x 26½" (2 pieces)
Horizontal Top Rail (C): 1½" x 1½" x 12" (2 pieces)
Horizontal Bottom Rail (D): 1½" x 1½" x 12" (2 pieces)
Post (F): ⅞" x 1½" x 41½" (4 pieces)
Pickets (G): 9 pieces in varying lengths and widths:
- #1(4) - ½" x 1¼" x 24½"
- #2(2) - ½" x 1¼" x 22¾"
- #3(2) - ½" x 1¼" x 21½"
- #4(1) - ¼" x 1¼" x 20¾"
Post Cap (A): 6 pieces
Rail End Cap (B): 12 pieces (10 installed, 2 loose)
Latch (J): 1 piece
Hinge (K): 2 pieces
Corner Bracket (L): 4 pieces
Self-Drilling Stainless Steel Screw (M): ¼" (40 pieces, Bag A)
Black Self-Drilling Stainless Steel Screw (N): ½" (14 pieces, Bag B)
Drill Bit (O): ⅛" (1 piece)
Recommended Assembly Area: Approximately 5' x 8' for unobstructed assembling.
Ground Installation: The distance between the gate posts for the fence wings should be 39½" or 36¾" between the ends of the horizontal rails. Bottom horizontal rails should be roughly 2" above the ground after installation.
Optional Hard Ground Installation Tool: 1½" diameter auger bit (for planting tulips).

Usage Features:

Easy Assembly: The product is designed for straightforward assembly, indicated by the "Easy Does It!" tagline and the 45-minute estimated assembly time.
Video Instructions: A QR code provides access to a video guide, offering visual assistance for assembly.
Clear Part Identification: All components are clearly labeled with letters (A-O) and descriptions, making it easy to identify and organize parts during assembly.
Pre-drilled Holes: The design incorporates pre-drilled holes in posts and rails to simplify fastening and ensure proper alignment.
Snap-in Pickets: Pickets are designed to snap into the gate bottom rail, facilitating secure and easy installation.
Pressure-fit Post Caps: Post caps are pressure-fit and lock into place, providing a clean finish and secure attachment.
Adjustable Ground Installation: Instructions provide methods for installing the gate wings in various ground conditions, including hard ground, by loosening soil, adding water, or using an auger bit.
Gate Functionality: Includes hinges and a latch for a fully functional gate, allowing for opening and closing.
Expandable Design: The gate kit can be connected to existing Washington Picket Fence Panels (ZP19048) using supplied joiner clips, allowing for a cohesive fence system.

Maintenance Features:

Vinyl Construction: The use of vinyl material suggests low maintenance, as vinyl is typically resistant to rot, rust, and insects, and does not require painting or staining.
Stainless Steel Screws: The inclusion of stainless steel screws (both ¼" and ½" self-drilling) indicates resistance to corrosion, contributing to the product's longevity in outdoor environments.
Customer Support: Zippity provides comprehensive customer support for missing/damaged parts, assembly help, and returns, ensuring assistance is available if issues arise. This includes a website for ordering replacement parts, email support, and phone numbers (704-892-5222 / 877-234-6196) with agents available weekdays from 9 am-5 pm EST.
Non-Abrasive Assembly Recommendation: Suggests assembling on a non-abrasive surface (e.g., shipping box) to prevent scratching, which helps maintain the product's aesthetic quality.
No Excessive Force Required: Emphasizes that excessive force should not be needed during assembly, which helps prevent damage to components.