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Zoeller QWIK JON 102 User Manual

Zoeller QWIK JON 102
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© Copyright 2013 Zoeller Co. All rights reserved.
QWIK JON
®
100/101/102/103 SYSTEMS
INSTALLATION INSTRUCTIONS
1. To help reduce the risk of electrical shock, a properly
grounded receptacle or control box of grounding type must
be installed and protected by a ground fault circuit interrupter
(GFCI) in accordance with the National Electrical Code and
applicable local codes. Never remove ground pin from
plug. If pump is wired direct, a GFCI must be installed in the
control box. (SEE WARNING BELOW)
2. Make certain that the ground fault interrupter protected
receptacle or control box is within reach of the pump’s power
supply cord. DO NOT USE AN EXTENSION CORD. Extension
cords that are too long or too light do not deliver sufcient
voltage to the pump motor. But more important, they could
present a safety hazard if the insulation were to become
damaged or the connection end were to fall into a damp or
wet area.
3. Make sure the pump's electrical supply circuit is equipped
with fuses or circuit breakers of proper capacity. A separate
branch circuit, sized according to the National Electrical Code
for the current shown on the pump name plate is recommended.
4. TESTING FOR GROUND. As a safety measure, each electrical
outlet should be checked for ground using an Underwriters
Laboratory Listed circuit analyzer which will indicate if the
power, neutral and ground wires are correctly connected to
your outlet. If they are not, call a qualied licensed electrician.
5. FOR YOUR PROTECTION ALWAYS DISCONNECT PUMP
FROM ITS POWER SOURCE BEFORE HANDLING. If
pump is wired direct, de-energize the circuit at the control
box. Grounded pumps are supplied with a 3-prong grounded
plug to help protect you against the possibility of electrical
shock. DO NOT UNDER ANY CIRCUMSTANCES REMOVE
THE GROUND PIN. To reduce the risk of electrical shock,
a properly grounded receptacle or control box of grounding
type must be installed and protected by a ground fault circuit
interrupter (GFCI) in accordance with national electrical code
and applicable local codes.
6. Installation and checking of electrical circuits and hardware
should only be performed by a qualied licensed electrician.
7. According to the state of California (Prop 65), this product
contains chemicals known to the state of California to cause
cancer and birth defects or other reproductive harm.
NOTICE TO INSTALLER: Instructions must remain with installation.
SECTION: 6.10.067
FM1469
0413
Supersedes
1209
P/N 010536
PREINSTALLATION CHECKLIST
1. Inspect all materials. Occasionally, products are damaged during shipment. If the unit is damaged, contact your dealer before
using. Do Not remove the test plugs from the pump.
2. Carefully read all the literature provided to familiarize yourself with specic details regarding installation and use before attempting
the installation. These materials should be retained for future reference.
1. Check to be sure your power source is adequate to handle
the amperage requirements of the motor as indicated on the
pump or unit I.D. tag.
2. All plumbing (discharge and vent lines) must be installed
to meet local codes. Unit must be vented. Do not use an
automatic plumbing vent device. Toilet will not ush.
3. Maximum continuous operating temperature for models 100
and 102 must not exceed 130°F (54°C). Maximum continuous
operating temperature for model 101 must not exceed 110°F
(43°C).
1. Repair and service should be performed by an Authorized
Service Station only. (Consult factory.)
2. NOTE: Recommended for installations up to 13' (Models
100/101) and 16' (Model 102) total dynamic head. Consult
factory if installation is above 15' vertical height in 2" pipe.
Sewage Pumps WM266, WM264 and WM211 are designed
for use in Qwik Jon
®
units only. They are not designed for
use in any other application.
3. Do not use wax seal having ange that extends into tank; it
may cause clogging. If a oor is installed over the tank, use
a Zoeller designed oor ange extender seal kit (Included).
4. For installation below the original oor line, consult Factory.
Patent No. 5,038,418
MODEL NO. _____________
DATE CODE: ____________
DATE INSTALLED: _______
U
P
C
®
C
SEE BELOW FOR LIST OF NOTES
NOTES
NOTE: Pumps with the “UL” mark and pumps with the “US”
mark are tested to UL Standard UL778. CSA Certied pumps
are certied to CSA Standard C22.2 No.108.
REFER TO WARRANTY ON PAGE 2.
SEE BELOW FOR LIST OF WARNINGS
CAUTION
SEE BELOW FOR LIST OF CAUTIONS
Product information presented
here reects conditions at time
of publication. Consult factory
regarding discrepancies or
inconsistencies.
MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347
SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961
(502) 778-2731 • 1 (800) 928-PUMP • FAX (502) 774-3624
visit our web site:
www.zoeller.com
®
Your Peace of Mind is Our Top Priority
®
Model 103 is not
IAPMO approved.

Questions and Answers:

Zoeller QWIK JON 102 Specifications

General IconGeneral
BrandZoeller
ModelQWIK JON 102
CategoryPlumbing Product
LanguageEnglish

Summary

Installation Safety and Precautions

General Warnings

Key safety warnings regarding electrical shock, grounding, and chemical exposure.

Installation Cautions

Precautions for power source adequacy, plumbing, and temperature limits.

Important Installation Notes

Notes on service, installation height, tank components, and wiring standards.

Warranty and Installation Guidelines

Limited Warranty Information

Details warranty period, exclusions, and limitations for product defects.

Helpful Installation Hints

Practical tips for a smooth and correct installation process.

Installation Do's and Don'ts

Essential guidelines for proper installation procedures and avoiding errors.

Pump Performance and Dimensional Data

Performance Characteristics Data

Performance curves and data showing pump head and flow rates.

Dimensional Data Overview

Physical dimensions and diagram of the pump system components.

Installation Step 1: Location Selection and Leveling

Step 1: Location Selection and Tank Leveling

Guidance on choosing a location and leveling the tank.

Installation Step 2: Toilet Orientation on Tank

Step 2: Toilet Orientation on Tank

Instructions for determining the toilet's position on the tank.

Installation Step 3: Cast Iron Support Installation

Step 3: Cast Iron Support Installation

Steps for installing the cast iron support for the toilet.

Installation Step 4: Float Switch Assembly

Step 4: Float Switch Assembly

Instructions for assembling the float switch components.

Installation Step 5: Pump and Float Switch Installation

Step 5: Pump and Float Switch Installation

Steps to install the pump and float switch into the tank.

Installation Step 6: Pump Operation Testing

Step 6: Pump Operation Testing

Procedure for testing the pump's functionality after installation.

Installation Step 7: Lid and Plumbing

Step 7: Lid and Associated Plumbing Installation

Guidance on installing the lid and connecting associated plumbing.

Installation Step 8: Toilet Installation

Step 8: Toilet Installation

Procedures for installing the toilet, with and without subflooring.

Installation Step 9: Additional Fixture Installation

Step 9: Additional Fixture Installation

Instructions for adding other fixtures to the system.

Additional Fixture Installation Diagrams (Figure 9.2)

Figure 9.2: Typical Raised Tub Installation

Diagram illustrating typical plumbing for raised tub installation.

Additional Fixture Installation Diagrams (Figure 9.3)

Figure 9.3: Alternate Floor Mounted Tub Installation

Diagram showing alternate plumbing for floor-mounted tub.

Additional Fixture Installation Diagrams (Figure 9.4)

Figure 9.4: Alternate Raised Tub Installation

Diagram showing alternate plumbing for raised tub installation.

Additional Fixture Installation Diagrams (Figure 9.5)

Figure 9.5: Alternate Floor Mounted Tub Installation

Diagram showing alternate plumbing for floor-mounted tub.

Typical Piping Configuration Examples

Typical Piping Configurations

Diagrams illustrating common piping setups and code compliance.

Replacement Parts List

Replacement Parts List

Comprehensive list of replacement parts for various pump models.

Component Identification Diagram

Component Identification Diagram

Exploded view identifying key components of the pump system.

Troubleshooting Guide

Troubleshooting Guide

Common issues, possible causes, and remedies for pump problems.

Spotting Template for Drilling

Spotting Template for Drilling

Diagram and instructions for using a template for drilling holes.

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