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Zontes ZT350-T EURO V 2022 User Manual

Zontes ZT350-T EURO V 2022
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ZT350-T(EURO V)
Service manual
2022/08/05
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Zontes ZT350-T EURO V 2022 Specifications

General IconGeneral
Engine TypeSingle cylinder, 4-stroke, liquid-cooled
Displacement348 cc
Fuel SystemElectronic Fuel Injection
IgnitionECU
Starting SystemElectric
Transmission6-speed
Final DriveChain
FrameSteel trellis
Rear SuspensionMonoshock
Rear BrakeSingle disc, ABS
Front Tire120/70-17
Rear Tire160/60-17
Seat Height795 mm
Fuel Capacity15 L
Bore x Stroke84.5 mm x 62.0 mm
Max Power29 kW (39.4 hp) at 9500 rpm
Max Torque32.8 Nm @ 7500 rpm
Front BrakeDisc, ABS
Length x Width x Height850 mm

Summary

Frame and Electronic Components

Electrical Device Components - Part 1

Details first set electrical device components, main harness and ECU.

Frame Plastic Parts Installation

Procedure for handling frame plastic parts, including fuel tank liner, battery cushion, side cover.

Directional Column Assembly

Disassembly/assembly of directional column, including lower connecting plate.

Frame and Engine Combination

Engine Removal and Cover

Procedures for removing the engine and its left rear cover for maintenance or repair.

Intake System Maintenance

Carbon Tank Service

Procedures for servicing the carbon tank component, including sensor checks and valve inspection.

Air Filter and Throttle Body Service

Steps for removing and checking the air filter assembly and throttle valve component.

Replace Air Filter Element

Instructions on how to replace the air filter element and clean the oil pipe.

Single Rocker Component Service

Chain Adjustment Procedure

Guidance on adjusting the drive chain, including rear auxiliary mud plate and sprocket assembly.

Rear Wheel Component

Disassembly and maintenance of the rear wheel component, including tire, rim, and axle.

Rear Shock Absorber Adjustment

Procedure for removing, adjusting, and maintaining the rear shock absorber.

Rear Brake Arrester Replacement

Procedure for changing the rear brake arresters and related components.

Double Rocker Component Service

Rear Shock Absorption Maintenance

Detailed steps for rear shock absorption check, adjustment, and maintenance.

Aluminum Rear Wheel Service

Procedures for aluminum rear wheel component, including sprocket seat fault detection.

Spoke Wheel Rear Wheel Service

Procedures for spoke wheel rear wheel component, focusing on sprocket seat and fault detection.

Rear Swinging Arm Assembly

Disassembly and assembly of the rear swinging arm component and its related parts.

Rear Brake Pad Replacement

Step-by-step guide for replacing rear brake pads on the double rocker arm.

Rear Brake Fluid Service

Procedure for adding brake fluid to rear brake main pump and system checks.

Pedal Component Adjustments

Gear Shift Lever Adjustment

Instructions for adjusting gear shift rod and shift lever position for optimal ergonomics.

Right Footrest Assembly - Part 1

First procedures for right footrest component, covering pedal support assembly.

Right Footrest Assembly - Part 2

Second procedures for right footrest component, focusing on rear brake main pump.

Left Footrest Assembly - Part 1

First procedures for left footrest component, covering foot pedal holder and rectifier.

Cooling System Maintenance

Engine Oil Change Procedure

Step-by-step guide for draining and refilling engine oil, including filter replacement.

Coolant Level Check and Addition

Procedure for checking and adding coolant to the cooling system, including sub-water tank.

Oil Cooler Component Installation

Disassembly and removal of the oil cooler component and its related pipes.

Front Fork and Steering System

Steering System Adjustment

Procedures for checking and adjusting the steering system, including bearings and shaft.

Front Brake Fluid and Lever Adjustment

Guide for adding brake fluid and adjusting brake lever rocker for proper function.

Front Brake Pad Replacement

Detailed instructions for replacing front brake pads in the caliper.

Windshield Decorative Cover Removal

Procedure for removing and installing the windshield decorative covers.

Fuel Tank System Maintenance

Fuel Tank Middle Cover Removal

Procedure for removing and installing the middle cover assembly of the fuel tank.

Fuel Tank Lock and Cover Service

Steps for servicing the fuel tank lock and fuel tank cover components.

Fuel Tank Liner and Pump Service

Steps for servicing fuel pump, fuel tank cap, and adhesive strips within tank liner.

Side Cover Panel Service

Left Side Cover Removal

Procedure for removing and installing the left side cover assembly.

Right Side Cover Removal

Steps for removing and installing the right side cover assembly.

Guard Bar Assembly

Guard Bar Installation

Procedures for assembling and supporting the guard bar assembly.

Rear Cover and Lighting System

Rear Rack Installation

Instructions for removing and installing the rear rack component.

Rear Mud Plate Assembly - Part 1

Procedure for removing and installing the rear mud plate assembly.

Rear Mud Plate Assembly - Part 2

Steps for servicing rear mud plate assembly, including turn signals and license plate bracket.

Tail Light and Skirt Assembly

Disassembly and assembly of the tail light and tail skirt assembly.

Cushion Component Service

Seat Cushion Removal and Installation

Procedure for removing and installing the seat cushion and cushion rubbers.

Muffler System Maintenance

Muffler Assembly - Part 1

Disassembly and removal of the muffler assembly, including front and rear sections.

Muffler Assembly - Part 2

Procedures for the rear muffler assembly, including decorative cover and silicone pad.

Front Muffler and Oxygen Sensor Service

Steps for disassembling the front muffler assembly and oxygen sensor.

Lower Shroud Component

Lower Shroud Assembly Procedure

Procedures for removing and installing the lower shroud assembly and its support.

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