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Zontes ZT350-R 2022 User Manual

Zontes ZT350-R 2022
108 pages
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ZT350-R/R1 (EURO )
Service manual
2022/5/3
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Zontes ZT350-R 2022 Specifications

General IconGeneral
Displacement348 cc
Max Torque32.8 Nm @ 7500 rpm
Fuel SystemElectronic Fuel Injection
Transmission6-speed
ABSYes
Seat Height795 mm
Engine TypeSingle-cylinder, 4-stroke, liquid-cooled
Rear SuspensionMonoshock
Front BrakeDisc
Rear BrakeSingle disc
Fuel Capacity15 liters
Tires (Front)120/70 R17
Tires (Rear)160/60 R17
Max Power36.7 hp (27.4 kW) @ 9500 rpm
Front SuspensionInverted fork

Summary

Frame Component Procedures

Main Harness and Electrical Components

Procedures for handling the main harness and related electrical parts.

Horn and Flameout Switch Removal

Steps to remove the horn and flameout switch assemblies.

Frame Plastic Parts Handling

Procedures for handling various plastic components and rubber parts on the frame.

Steering Column Disassembly and Assembly

Steps for disassembling and reassembling the steering column components.

Frame and Engine Combination Procedures

Engine Left Rear Cover Removal

Steps to remove the engine's left rear cover and related components.

Frame and Engine Connection

Procedures for connecting the engine to the frame and rear fork.

Engine Disassembly and Safe Mounting

Steps for disassembling and safely mounting the engine.

Intake System Component Maintenance

Air Filter and Carbon Tank Procedures

Procedures for maintaining the air filter, carbon tank, and related sensors.

Throttle Valve Body and Sensor Checks

Procedures for assembling the throttle valve body and checking related sensors.

Air Filter Element Maintenance

Steps for maintaining the air filter element and handling oil and water pipes.

Rear Wheel and Fender Component Procedures

Rear Auxiliary Mud Board Assembly

Procedure for assembling the rear auxiliary mud board and related components.

Rear Fender Components Assembly

Steps for assembling retaining plates, brackets, and license plate components.

Rear Fender and Lighting Components

Procedures for handling rear fenders, reflectors, and turn signal assemblies.

Rear Turn Signal and License Light Removal

Procedure for disassembling and removing rear turn signals and license lights.

Rear Shock Absorber and Wheel Procedures

Rear Shock Absorber Adjustment

Procedures for adjusting the rear shock absorber and related operations.

Rear Wheel Component Disassembly

Steps for disassembling the rear wheel component, including chain adjusters.

Sprocket Seat Assembly and Fault Detection

Procedures for assembling the sprocket seat and performing fault detection.

Front Wheel, Tire, and Brake Disc Maintenance

Procedures for front wheel, tire, brake disc, and ABS ring gear maintenance.

Rear Fork and Brake System Procedures

Rear Fork Component Procedures

Steps for disassembling and removing rear fork components and anti-wear blocks.

Rear Brake Pad Replacement

Procedures for disassembling and changing the rear disc brake pads.

Adding Rear Disc Brake Fluid

Steps for adding disc brake fluid to the rear brake master pump.

Single Rocker Component Procedures

Chain Adjustment and Sprocket Assembly

Procedures for adjusting the chain and assembling the sprocket.

Sprocket Baffle Installation

Procedure for installing the sprocket baffle and related components.

Sprocket Assembly and Chain Removal

Steps for assembling the sprocket and removing the chain.

Rear Wheel and Tire Maintenance

Procedures for rear wheel assembly, tire mounting, and general maintenance.

Rear Axle and Brake System Procedures

Rear Axle Assembly Procedures

Steps for removing and assembling the rear axle assembly and related components.

Rear Fender Bracket and Plate Assemblies

Procedures for assembling rear fender brackets and license plate components.

Rear Fender and Lighting Component Handling

Procedures for handling rear fenders, reflectors, and turn signal assemblies.

Rear License and Turn Signal Removal

Procedure for removing rear license lights and turn signals.

Chain Adjuster and Rear Mud Guard Procedures

Chain Adjuster Assembly and Maintenance

Procedures for assembling and maintaining the chain adjuster.

Rear Mud Board Installation and Decals

Steps for installing the rear mud board and applying decals.

Front Fork Component Maintenance

Throttle and Clutch Cable Adjustment

Procedures for adjusting throttle and clutch cable clearance.

Headlight Height and Clutch Cable Replacement

Procedures for adjusting headlight height and replacing the clutch cable.

Throttle Cable Replacement and Handlebar Switch

Steps for replacing the throttle cable and handling the right handlebar switch.

Front Fork Steering Adjustment

Procedures for checking and adjusting the front fork steering and bearings.

Handlebar and Brake System Procedures

Right Handlebar Components and Switch

Procedures for removing rearview mirrors and handling right handlebar components.

Front Disc Brake Fluid and Handle Adjustment

Procedures for adding brake fluid and adjusting the handle.

Front Brake Pad Replacement

Detailed steps for replacing the front brake pads.

Front Wheel, Tire, and Brake Disc Maintenance

Procedures for front wheel, tire, brake disc, and ABS ring gear maintenance.

Front Fork and ABS Brake System Operations

Front Wheel Speed Sensor and Mud Guard

Procedures for handling the wheel speed sensor and front mud board.

Head Assembly and Wiring Removal

Steps for disassembling the head assembly and removing wiring.

Headlight Bracket and Cover Removal

Procedures for removing headlight brackets and covers.

ABS Brake System Fluid Release

Procedure for releasing brake fluid from the ABS brake system.

Fuel Tank Cover Component Procedures

Fuel Tank Middle Cover Assembly

Steps for assembling the fuel tank middle cover.

Fuel Tank Lock and Cover Assembly

Procedures for fuel tank lock and fuel tank cover assembly.

Fuel Tank Trim Cover Removal

Procedures for removing left and right fuel tank trim covers.

Fuel Tank Cover Assembly and PKE Cable

Steps for assembling the fuel tank cover and handling PKE cables.

Tank Liner Component Procedures

Tank Liner Assembly Procedures

Steps for assembling the tank liner, including tube clamps and vent tubes.

Fuel Tank Liner and Fuel Pump Procedures

Procedures for fuel tank liner, fuel pump, and related components.

Side Cover Component Handling

Side Cover Assembly and Expansion Screw Removal

Steps for assembling the side cover and removing expansion screws.

Rear Cover Component Procedures

Rear Cover Left and Right Trim Cover Removal

Procedures for removing left and right rear cover trim covers.

Rear Cover Interior Trim Cover Procedures

Steps for rear and front cover interior trim cover procedures.

Rear Cover Mudguard Mounting

Procedure for mounting the rear cover mudguard.

Rear Cover Taillight Component Assembly

Procedures for rear cover taillight and mounting plate assembly.

Electrical Components and Battery Handling

Electrical Components: Relay, ECU, and Fuse Box

Procedures for handling relays, ECU, and fuse boxes.

Battery Strap and Battery Installation

Procedures for installing battery straps and the battery.

Electrical Device Box and Battery Holder Procedures

Steps for handling the electrical device box and battery holder.

Charging Port Base and Dump Switch Operations

Procedures for charging port base and dump switch operations.

Cushion Component Procedures

Seat Cushion Removal and Assembly

Procedures for removing and assembling the seat cushion.

Muffler Component Procedures

Muffler Component Removal and Rear Assembly

Steps for removing muffler components and rear muffler assembly.

Muffler Front Assembly and Oxygen Sensor

Procedures for muffler front assembly and oxygen sensor testing.

Lower Shroud Component Procedures

Lower Shroud Assembly and Bracket Installation

Steps for lower shroud assembly and bracket installation.

Lower Shroud Component Separation

Procedures for separating the lower shroud into left, right, and middle parts.

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