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Zontes ZT310T-M User Manual

Zontes ZT310T-M
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ZT310T-M
Maintenance Manual
2022-01-22

Table of Contents

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Zontes ZT310T-M Specifications

General IconGeneral
Displacement312 cc
Max Torque30 Nm @ 7500 rpm
Transmission6-speed
Fuel SystemElectronic Fuel Injection
Front SuspensionTelescopic fork
Rear SuspensionMonoshock
Rear BrakeSingle Disc, ABS
Tires Front110/70-17
Tires Rear160/60-17
Seat Height795 mm
Wheelbase1400 mm
Engine TypeSingle-cylinder, 4-stroke, liquid-cooled
Max Power35 hp @ 9500 rpm
Front BrakeABS
Fuel Tank Capacity15 liters

Summary

Vehicle Information

Body Label Identification

Identifies key labels and codes on the vehicle for VIN and other information.

Technical Specifications

Detailed specifications for the vehicle's dimensions, weight, engine, and components.

Tightening Torque Standards

Specifies torque values for general tightening parts, crucial for proper assembly.

Component Distribution Maps

Visual guides to the layout of cables, pipes, and electrical devices.

Maintenance Procedures

Maintenance Schedule

Recommended inspection and replacement intervals for various vehicle parts.

Air Filter Servicing

Step-by-step guide for replacing the air filter element and related components.

Spark Plug Inspection and Replacement

Detailed steps for disassembling, checking, and replacing the spark plug.

Engine Oil Management

Procedures for draining, replacing the oil filter, and adding engine oil.

Throttle Valve Body Maintenance

Information on cleaning and maintaining the throttle valve body for optimal performance.

Radiator and Coolant System

How to check coolant levels and add coolant to the radiator and expansion tank.

V-Belt System Components and Service

Details on V-belt system components, removal, inspection, and troubleshooting.

Braking System Overview

Overview of the braking system components and essential maintenance precautions.

Tire Inspection and Replacement

Guidelines for checking tire condition, pressure, wear limits, and replacement.

Steering Mechanism Service

Procedures for inspecting, adjusting, and maintaining the steering mechanism.

Front Fork Assembly Service

Steps for checking the front fork's appearance, performance, and troubleshooting.

Rear Shock Absorber Service

How to check and adjust rear shock absorber preload and perform replacements.

Valve Clearance Adjustment

Maintenance information and operation steps for adjusting engine valve clearance.

EFI System Diagnostics and Service

EFI System Know Before Service

Important considerations and precautions before working on the EFI system.

Error Code Reading and Clearing

How to read and clear fault codes using the meter or diagnostic tool.

EFI Component Fault Diagnosis

Guides for diagnosing and resolving faults in EFI components like the fuel pump.

EFI System Electrical Schematic

Wiring diagram for the Electronic Fuel Injection system.

Ignition System Maintenance

Ignition System Know Before Service

Important precautions before working on the ignition system.

Ignition System Troubleshooting

Diagnosing ignition system faults, including spark plug and coil issues.

Ignition System Layout and Schematics

Visual layout and wiring diagram of ignition system components.

Ignition Timing Check

Procedure for checking ignition timing marks on engine components.

Starting System Service

Starting System Know Before Service

Precautions and guidelines before servicing the starting system.

Starting System Troubleshooting

Troubleshooting the starter motor, starting relay, and related circuits.

Starter Motor Removal and Disassembly

Steps for removing and disassembling the starter motor assembly.

Fuel Supply System Maintenance

Fuel Supply System Know Before Service

Important safety and operational guidelines for the fuel system.

Fuel Tank Removal Procedure

Steps for safely removing the fuel tank assembly.

Fuel Pump Disassembly

Guide to disassembling the fuel pump and related components.

Cooling System Maintenance

Cooling System Know Before Service

Precautions regarding coolant handling and system checks.

Cooling System Troubleshooting

Diagnosing and resolving engine overheating or cooling issues.

Cooling System Component Disassembly

Steps for disassembling the radiator and related cooling system parts.

Cooling System Accessories Check

Instructions for checking main water tank and other cooling system accessories.

Braking System Service

Braking System Know Before Service

Safety and maintenance precautions for the braking system.

Brake Lever Feel Troubleshooting

Diagnosing issues related to brake lever feel and fluid.

Disc Brake Pump and Caliper Disassembly

Detailed steps for disassembling brake main pumps and calipers.

Brake Hose and Speed Sensor Service

Checking the gap and removing brake hoses and wheel speed sensors.

Battery and Charging System

Battery/Charging Know Before Service

Precautions for battery disposal, charging, and EFI reset.

Battery Damage Troubleshooting

Flowchart for diagnosing battery and charging system issues.

Battery Disassembly and Checking

Steps for safely removing and checking the vehicle battery.

Front Fork Assembly Service

Front Fork Know Before Service

Essential guidelines before working on the front fork assembly.

Front Fork Component Exploded Views

Exploded views of front fork parts with torque specifications.

Handlebar Direction Component Service

Procedures for removing and installing handlebar components.

Front Wheel Replacement

Step-by-step guide for removing and installing the front wheel assembly.

Front Shock Absorber Replacement

Steps for removing and reinstalling the front shock absorbers.

Lower Link Board Replacement

Procedure for replacing the lower link board assembly.

Engine Disassembly and Assembly

Engine Disassembly Precautions

Important safety and procedural warnings before engine disassembly.

Storage Box Removal

Steps to remove the storage box and related components.

Vehicle Cover Removal

Detailed instructions for removing various vehicle covers and panels.

Coolant Drainage and Connection Plug Removal

Procedures for draining coolant and disconnecting electrical connections.

Engine Disassembly Steps

Comprehensive steps for disassembling the vehicle engine.

Engine Installation Steps

Detailed procedures for reinstalling the vehicle engine.

Cover Installation Procedures

How to install various covers and panels after engine work.

Vehicle Covering Parts Disassembly

Windshield Removal

Steps for removing the windshield and related components.

Front Cover Removal

Steps for removing the front cover assembly.

Headlight Disassembly

Procedure for removing the vehicle headlights.

Front Turn Signal Removal

How to remove the front turn signal lights.

Speedometer Panel Disassembly

Steps for removing the speedometer panel.

Front Panel Removal

Detailed steps for removing the front left and right side panels.

Side Cover Disassembly

How to disassemble the left and right side covers.

Foot Pedals and Trim Cover Disassembly

Steps for removing foot pedals and associated trim.

Storage Box Disassembly

How to remove the storage box assembly.

Rear Hand Rest Disassembly

Steps to remove the rear hand rest.

Tail Cover Disassembly

How to remove the left and right tail covers.

Tail Light Disassembly

Procedure for removing the tail light assembly.

Rear Fender Disassembly

Steps for removing the rear fender.

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