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Zoomlion FE10 User Manual

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Instruction for use of the forklift with the triple pivot battery
Contents
I. Safety rules for driving and operation of battery forklift................................................................................. 1
1.1 Overview ..................................................................................................................................................... 1
1.2 Forklift transportation .................................................................................................................................. 1
1.3 Precautions on Parking ................................................................................................................................ 1
1.4 Preparations before use ................................................................................................................................ 1
1.5 Precautions on operation .............................................................................................................................. 2
1.6 Charge of battery pack ................................................................................................................................. 3
II. Dimension drawing of battery forklift .............................................................................................................. 4
III. Main technical parameters of 1-12T triple-pivot battery forklift ................................................................. 5
IV. Structure and working principle of forklift .................................................................................................... 8
4.1 Drive system (Fig.4-1) ................................................................................................................................. 8
4.1.1 Drive axle.......................................................................................................................................... 8
4.2 Steering system ............................................................................................................................................ 9
4.2.1 Full hydraulic steering gear ............................................................................................................ 10
4.2.2 Steering cylinder (Fig.4-4) .............................................................................................................. 11
4.2.3 Steering axle (Fig.4-5) .................................................................................................................... 11
4.3 Brake system (Fig.4-6) .............................................................................................................................. 13
4.3.1 Service brake .................................................................................................................................. 14
4.3.2 Brake master cylinder ..................................................................................................................... 14
4.3.3 Adjustment of brake pedal .............................................................................................................. 15
4.3.4 Parking brake .................................................................................................................................. 16
4.4 Hydraulic system (Fig.4-11) ...................................................................................................................... 18
4.4.1 Lifting oil pump and steering oil pump (Fig.4-12) ......................................................................... 19
4.4.2 Multi-way valve (Fig.4-13) ............................................................................................................. 20
4.4.3 Lifting cylinder (Fig.4-14) .............................................................................................................. 21
4.4.4 Governor valve ............................................................................................................................... 22
4.4.5 Tilt cylinder (Fig.4-17) ................................................................................................................... 23
4.4.6 Hydraulic system fault diagnosis .................................................................................................... 24
4.5 Lifting system ............................................................................................................................................ 25
4.5.1 Inner/outer mast (Fig.4-18) ............................................................................................................. 25
4.5.2 Pallet fork bracket and load backrest (Fig.4-19) ............................................................................. 26
4.5.3 Position of roller (Fig.4-20) ............................................................................................................ 27
4.5.4 Forklift fittings ................................................................................................................................ 28
4.6. Electric System ......................................................................................................................................... 29
4.6.1 Overview......................................................................................................................................... 29
4.6.2 Operating method ........................................................................................................................... 31

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Zoomlion FE10 Specifications

General IconGeneral
ModelFE10
Power TypeElectric
Rated Load1000 kg
Load Capacity1000 kg
Load Center Distance500 mm
Max. Lifting Height3000 mm
Lift Height3000 mm
Overall Width1080 mm
Turning Radius1900 mm
Battery Voltage48 V
Battery Capacity400 Ah
Tire TypeSolid
Travel Speed (loaded/unloaded)12/12 km/h