Zoomlion ZCC1300 User Manual (English)

Questions and Answers:

D
Dana GarciaSep 6, 2025
What causes the engine temperature to be too high in Zoomlion ZCC1300 Construction Equipment?
- K
  Kyle JonesSep 6, 2025
  If the engine temperature of your Zoomlion Construction Equipment is too high, it might be that the fan is not turned on correctly. The outside and inside of the radiator may also be dirty, or the radiator may be blocked by lime deposit; clean the radiator or remove the lime deposit. The thermostat may also be failing; check the thermostat and change it if necessary.
S
Scott SmithSep 8, 2025
Why is the engine output weak on my Zoomlion ZCC1300?
- L
  lynchjesseSep 8, 2025
  If your Zoomlion Construction Equipment engine outputs weakly, the charge-air pressure sensor may have failed. The temperature sensor may also have failed. If the fuel temperature is too low or the temperature of antifreeze coolant is too high, check the temperature sensor and change it if necessary and check the fan speed switch. The brake valve of the engine may also be failing; make a visual check or functional check. The fuel supply system may also be clogged or leaking oil; check the fuel supply system for oil leaks.
C
calvinrobertsSep 9, 2025
What does it mean if my Zoomlion Construction Equipment engine emits white smoke?
- K
  Katie MoyerSep 9, 2025
  If your Zoomlion Construction Equipment engine is emitting white smoke, it suggests there's a leakage at the cylinder head or the cylinder-head gasket, allowing antifreeze coolant to enter the combustion chamber. To address this, use compressed pressure to test the cylinder.
R
ronald49Sep 12, 2025
Why is the crawler slipping on my Zoomlion ZCC1300?
- K
  Kelly WheelerSep 12, 2025
  If the crawler of your Zoomlion Construction Equipment is slipping, it could be because the crawler is slack, so adjust the crawler tension. Alternatively, the track pad may be worn, so change the track pad.
J
john95Sep 12, 2025
Why does the charge indicator light turn on while my Zoomlion ZCC1300 engine is running?
- I
  Ian AguirreSep 12, 2025
  If the charge indicator light illuminates while your Zoomlion Construction Equipment engine is running, the conveying belt may be slack; check its tension and replace the driven sprocket if needed. Alternatively, the conveying belt may be worn, requiring replacement. It's also possible that the generator or voltage stabilizer has failed.
L
lbullockSep 14, 2025
Why is my Zoomlion ZCC1300 making abnormal sounds?
- J
  James SmithSep 14, 2025
  If your Zoomlion Construction Equipment is making abnormal sounds, there could be leakage in the air intake pipe and exhaust pipe; repair the leaking points and change the sealing elements if necessary. Alternatively, the turbine or air compressor may be scraping against the cover, an object may have entered the turbine or air compressor, or the bearing may be stuck into the rotary components.

Zoomlion ZCC1300 Specifications

General

Model	ZCC1300
Engine	Cummins QSL9
Travel Speed	1.3 km/h
Gradeability	30%
Crane Type	Crawler Crane
Max Lifting Capacity	130 t
Overall Dimensions Width	3.0 m

Summary

Chapter 1 About this Manual

1.1 General

Provides an overview of the manual's purpose and scope, emphasizing understanding contents before maintenance.

1.2 Product Identification

Details how to identify the crane model and serial number, crucial for maintenance and service.

1.3 Illustration and Symbols

Explains the meaning of illustrations and symbols used throughout the manual for clarity.

Chapter 2 Safety Guidelines and Environmental Protection

2.1 Safety Guidelines

Outlines essential safety rules and precautions for service technicians during maintenance and operation.

2.2 Environmental Protection

Details procedures for handling and disposing of harmful substances and waste materials responsibly.

Chapter 3 Description of Crane

3.1 Description of Main Components Under Different Boom Configurations

Details crane components for various boom setup configurations, including main boom and jib options.

3.2 Description of Main Components of Basic Machine

Identifies and describes the primary components of the crane's basic structure for different models.

Chapter 4 Maintenance

4.1 General

Covers general aspects of maintenance, including inspections, equipment, and safety device handling.

4.2 Precautions

Provides essential safety and operational precautions for maintenance tasks and general care.

4.3 Inspection of the Crane

Describes procedures for routine visual checks and professional inspections of the crane.

4.4 Explanation of Maintenance Interval

Defines how maintenance intervals are determined based on operating hours and calendar time.

4.5 Maintenance Plan

Outlines the schedule for various maintenance activities and checks for different systems.

4.6 Power System

Details maintenance procedures for the engine, fuel, cooling, air intake, and exhaust systems.

4.7 Hoisting Winch and Derricking Winch

Covers maintenance for hoisting and derricking winch systems, including oil level, gear oil, and brakes.

4.8 Maintenance of the Slewing Reducer and Slewing Ring

Details maintenance for the slewing mechanism, including oil level, gear oil, brake, and bolt inspections.

4.9 Crawler and Traveling Reducer

Covers maintenance for the crawler carrier, track pads, and traveling reducer systems.

4.10 Maintenance of Hydraulic System

Provides guidance on inspecting and maintaining the hydraulic system's components and fluids.

4.11 Maintenance of the Electrical System

Details maintenance for the crane's electrical components, including illumination, battery, and circuit breakers.

4.12 Maintenance of Load Hooks and Pulleys

Covers inspection and maintenance procedures for load hooks, pulleys, and their components.

4.13 Maintenance of Wire Ropes

Explains inspection, maintenance, and take-down criteria for hoisting and derricking wire ropes.

4.14 Maintenance of Air Conditioning

Provides daily maintenance and slack season procedures for the air conditioning system.

4.15 Operator’s Cab

Covers inspection of wipers, sliding doors, and monitoring systems in the operator's cab.

4.16 Lubrication System

Details lubrication intervals and procedures for various parts, including boom pins.

4.17 Key Structural Member

Outlines visual and periodic inspection procedures for critical structural components like booms and frames.

4.18 Inspection and Maintenance Under Special Working Environments

Addresses maintenance needs in challenging environments like mud, snow, dust, or extreme temperatures.

Chapter 5 Troubleshooting

5.1 Troubleshooting of Mechanical Drive

Provides solutions for common issues with the crane's mechanical drive system, including crawlers.

5.2 Troubleshooting of Power System

Offers guidance for diagnosing and resolving problems with the engine and power systems.

5.3 Troubleshooting of Hydraulic System

Details common hydraulic system issues, such as pilot pressure, pump, valve, and hose problems.

5.4 Troubleshooting of Electrical System

Covers troubleshooting for cab electrics, slewing table, boom electrics, and load moment limiter.

5.5 Troubleshooting of Air Conditioning System

Provides solutions for common problems with the air conditioning system, like generating hot or cold air.

Chapter 6 Oil and Medium Application

6.1 Antifreeze Coolant

Specifies properties and usage guidelines for antifreeze coolant, including mixture proportions and volume.

6.2 Lubricating Oil

Details recommended lubricating oils based on ambient temperature and viscosity grades.

6.3 Diesel Oil

Provides guidance on diesel oil types and usage based on temperature, and fuel tank capacity.

6.4 Lubricating Grease

Lists properties and types of lubricating grease, including appearance, drop point, and work wimble degree.

6.5 Hydraulic Oil

Specifies hydraulic oil types and working temperatures for different conditions and brands.

6.6 Gear Oil of Reducer

Recommends gear oil types and explains selection based on temperature and performance.

6.7 Oil Change Interval and Lubricating Interval

Provides schedules and volumes for gear oil changes, hydraulic oil, fuel, coolant, and lubrication intervals.

Chapter 7 Appendix

7.1 Tightening Torque of Threaded Parts

Lists torque specifications (N•m) for various threaded fasteners based on diameter, pitch, and grade.

7.2 Tightening Torque of Thread Parts at Pipe Orifices

Provides torque values for pipe fittings and orifices for light and heavy pipe applications.

7.3 Attached Tools

Lists the tools supplied with the crawler crane for maintenance and testing purposes.

7.4 Checklist for Periodic Inspection (Only for Reference)

Offers a template for conducting periodic crane inspections on various systems and components.

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